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3D printing is used in Aerospace for prototyping, tooling and in the production parts. The simple process to build complex aerospace projects with 3D printing.
MATERIAL FOR 3D PRINTED FLIGHT PARTS
High-performance thermoplastics that are strong, durable, and can be tailored to application requirements.
Replace metal with lighter-weight materials
Reduce fuel costs with topology optimization
Fly with less weight, reduce complexity, or simplify production — if you can conceive it, our solutions help make it a reality. Enjoy the freedom to produce complex geometries not possible with other manufacturing processes. Using certified materials also allows you to be secure that your produced designs are flightworthy and able to handle the rigors of real-world application.
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Aerospace companies used 3D printing to save on costs with fast aerospace parts production. The process can be efficient used of additive manufacturing.
Why Aerospace Companies Use Additive Manufacturing?
Aerospace companies were some of the first to adopt 3D printing, and they continue to push the boundaries of what’s possible with additive manufacturing. With the need to produce lightweight, complex parts, aerospace companies have taken advantage of 3D printing for cost savings and fast production.
AM’s Benefits
Additive manufacturing builds directly from CAD data and can eliminate the need for tooling, jigs, and assembly fixtures. When compared to complex CNC machining and long lead time investment casting, 3D printing can rapidly deliver and significantly simplify intricate parts through part consolidation, allowing multiple subassemblies to be combined into a single component. It offers one of the most instrumental solutions for weight reduction and simplifies inventory management – all major benefits for aircraft manufacturers.
Wide Adoption
From giants like Boeing, Airbus, GE Aviation and NASA, the advancements of 3D printing on a production scale have been verified by the aerospace community before trickling down throughout other industries. Aerospace trends continue to be a driving force behind wide adoption of 3D printed production.
Quality Assurance
Having developed some of the most stringent industry performance standards involving material specifications and manufacturing process control documents, we’re ready to validate and certify components that meet your unique requirements. We offer a dedicated aerospace engineering team, high-performance materials developed for aerospace environments, and AS9100 certified quality systems to ensure safe and strong aerospace parts. Your flight-qualified parts will be delivered on time and to spec every time.
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Learn about additive manufacturing in the aerospace industry. Additive manufacturing is the modern way of printing solid 3D objects for any type of project. 3D printing, also known as additive manufacturing, is the exact opposite of the traditional way of making objects. Instead of machining or “subtracting” material to form an object – much like how a sculptor cuts away clay – 3D printing adds layer upon layer of material to build an object. Product designers and engineers upload a digital (CAD) file to a 3D printer, which then prints a solid 3D object. Thermoplastics are the most frequently used materials, but the technology also includes photopolymers, epoxy resins, metals, and more. Cutting-edge bioinks, which use a mixture of human cells and gelatin, have also been leveraged to 3D print complex tissue models. Even edible materials such as chocolate are being used in 3D printers.
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Aerospace companies were some of the first to adopt 3D printing, and they continue to push the boundaries of what’s possible with additive manufacturing. With the need to produce lightweight, complex parts, aerospace companies have taken advantage of 3D printing for cost savings and fast production.
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Additive Flight Solutions specialises in additive manufacturing. With our expertise in the deployment of 3D Printing, we aim to accelerate the adoption of 3D printed parts for commercial aviation, military aviation as well as other industrial applications. As a aerospace 3d printing company to be your go-to partner for additive manufacturing, and commit to providing high quality printed parts for cost-effective and timely solutions.
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The Lavatory Soap Bottle Holder in the aerospace industry, new customized hygienic standards are offered by additive flight solutions.
Our fast solution to increase hygiene measures from Additive Flight Solutions. All protective hygienic products from Additive Flight Solutions, such as Sanitizer dispenser holder or Soap Bottle Holder are designed to serve the growing demand for more customer protection in the cabin. The soap bottle holder can be integrated into any lavatory. The Soap Bottle Holder is currently available in different versions, can be delivered quickly and can be customized to the corporate design of any airline.
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Our part replacement programm from Additive Flight Solutions. The demand for new, faster and more economical part replacement solutions is growing. Several parts in the airline cabins can be replaced with a more durable solution. The curtain Rail side cover is one of this products. It reduces the requirement of exchanging the whole curtain rail system and is currently available in different versions. It can be delivered quickly, and can be customized to the corporate design of any airline and every Airbus A350.
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Additive Flight Solutions offers 3D printed aerospace cabin parts that can be customized to the corporate design of any airline. Our fast solution for more user friendliness from Additive Flight Solutions. Part acts as addon component to the existing seat configuration and avoids accidently activation of any seat control button or touch fields. The cover is currently available in different versions and can be customized to the corporate design of any airline
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Additive Flight Solutions' cabin-seat armrest front cap minimises the rate of replacement and is deployed as an alternative to the OEM Aero cabin spare parts.
Our fast solution for more user friendliness from Additive Flight Solutions. This front cap is deployed as an alternative to the OEM part, with improved design to reduce the replacement rate due to impact. The geometric features of the front cap make additive manufacturing the go-to choice for re-design and manufacturing of production parts. The cover is currently available in different versions and can be customized to the corporate design of any airline.
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High-quality additive engineering assistance and 3D printing services for aircraft are provided by Additive Flight Solutions. Additive Flight Solutions in Singapore is a joint venture between SIAEC and Stratasys. We provide Additive manufacturing 3d printing services for aircraft around the globe and offer design, engineering, certification support and part production to SIAEC’s partners and customers.
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Our part replacement programm from Additive Flight Solutions. The demand for new, faster and more economical part replacement solutions is growing. Several parts in the airline cabins can be replaced with a more durable solution. The curtain Rail side cover is one of this products. It reduces the requirement of exchanging the whole curtain rail system and is currently available in different versions. It can be delivered quickly, and can be customized to the corporate design of any airline and every Airbus A350.
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Additive Flight Solutions is a major aerospace additive manufacturing firm that are offers cutting-edge 3D printed aerospace parts for the aviation industry.
Additive Flight Solutions specialises in additive manufacturing. With our expertise in the deployment of 3D Printing, we aim to accelerate the adoption of 3D printed parts for commercial aviation, military aviation as well as other industrial applications. As a aerospace 3d printing company to be your go-to partner for additive manufacturing, and commit to providing high quality printed parts for cost-effective and timely solutions.
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A 3D printed aircraft curtain track system that satisfied all of the requirements for replacing the entire curtain rail system was developed by Additive Flight Solutions.
Our part replacement programm from Additive Flight Solutions. The demand for new, faster and more economical part replacement solutions is growing. Several parts in the airline cabins can be replaced with a more durable solution. The curtain Rail side cover is one of this products. It reduces the requirement of exchanging the whole curtain rail system and is currently available in different versions. It can be delivered quickly, and can be customized to the corporate design of any airline and every Airbus A350.
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High-quality additive engineering assistance and 3D printing services for aircraft are provided by Additive Flight Solutions. Additive Flight Solutions in Singapore is a joint venture between SIAEC and Stratasys. We provide Additive manufacturing 3d printing services for aircraft around the globe and offer design, engineering, certification support and part production to SIAEC’s partners and customers.
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Learn more about the aerospace-grade materials provided by AFS-TF as an accurate and secure scanning frame for an optical metrology system. Reference point markers are used in connection with 3D scanning to ensure high accuracy in the measurement. The markers are adhesive and are usually placed on the part before scanning. During the scanning process, the reference point markers are detected and numbered, which makes it possible for the software to align the different scans correctly.
This time consuming process can be reduced significantly by using the our AFS-Target Frames (AFS-TF). Made out of aerospace grade material and easy and fast to assembly, the AFS-TF’s offers a accurate and secure scanning frame for any optical metrology system which depends on reference markers. The integrated clamping device will hold any shaped workpiece in a centered position.
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MRO with 3D printing is used for identification of aviation part components and is protected against unwanted contamination by foreign bodies. Our fast solution for the MRO-Line. The Protection covers from AFS are not only used for quick identification of the components, but are also protection against unwanted contamination by foreign bodies. Different color variants ensure that protection covers cannot be incorrectly mounted. An additional highlight is the protection against unintentional removal of the protection cover. To reach the handle for removal, the product label must first be removed, which represents an additional safeguard.
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Additive Flight Solutions provides aerospace 3d printed parts for flight attendants. The Seat End Cap is designed using ULTEMTM 9085, which reduces failure. Our improved solution to reduce replacement rate from Additive Flight Solutions. This end cap is deployed as an alternative to the OEM part, with improved design to reduce the failure and replacement rate due to impact. Production parts are printed using ULTEMTM 9085 material on Stratasys’ Fortus FDM machine, and finished by skilled paintwork. Ultem 9085 material with high strength-to-weight ratio, high chemical and thermal resistance properties. End Cap is currently available in different versions, can be delivered quickly, and can be customized to the corporate design of any airline.
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