#PEHeatInsulationPipeExtrusionMachine
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PVC Four-pipe Extrusion Machine
Performance＆Advantages
Performance characteristics: The latest type of four PVC electrical bushing production line adopts a twin-screw extruder with high output and good plasticization performance, and is equipped with a mold optimized for flow path design. Four pipes discharge evenly and the extrusion speed is fast;
Four vacuum cooling tanks can be individually controlled and adjusted without affecting each other in the production process;
Four out of the traction cutting integrated design, save space. Universal rotary clamping, no change clip block. Chipless cutting speed, high precision, accurate cutting length. Optional automatic laser printing system.
Planetary Saw Cutting Machine Performance & Advantages
The equipment running stably and reliably, adopt high-speed rotating saw, Circular Saw blade cut the pipe. Suitable for extra thick large - diameter pipe; Cemented carbide cutting blades, high wear resistance and long service life; Powerful suction chips Dust removal used ionic wind, equipped with dust filters collection device.
In view of the large diameter PVC pipe is equipped with a dedicated chamfering cutter, tungsten carbide blade, sharp and durable; The internal structure of advanced design, make the PVC pipe cutter surface smooth and tidy, chamfer Angle and uniformity nice.
For small diameter PVC pipe, we had a special high-speed cutting machine dust - free. Ribbon cuttings avoid the pollution of dust on the work shop.
Main technical specification
Model
Pipe diameter
Extruder
Main Power
Capacity
JWG-PVC32
Φ16-32mm
SJZ65/132
37kw
250～300kg/h
JWG-PVC32-H
Φ16-32mm
SJZ80/156
55kw
300～400kg/h
Product image display
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#HDPEMarinePipeExtrusionMachine#HighSpeedExtrusionMachineforHDPEWaterPipe/GasPipe#LargeDiameterHDPESolidWallPipeExtrusionMachine#NewCorrugatedPipeExtrusionMachineforVentilationSystem#PEHeatInsulationPipeExtrusionMachine#PE/PPDoubleWallCorrugatedPipeExtrusionMachine#PipeExtrusionMachine#PPR/PERT/PEXCool&HotWaterPipeExtrusionMachine#PVCDualPipeExtrusionMachine#SiliconCorePipeExtrusionMachine#Three-layerPVCSolidWallPipeCo-extrusionExtrusionMachine#UPVC/CPVCPipeExtrusionMachine
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UPVC/CPVC Pipe Extrusion Machine
Performance＆Advantages
A variety of specifications and models of PVC twin-screw extruder can produce pipes of different diameters and different wall thicknesses.
Specially designed screw structure with uniform plasticization and high output. Extrusion molds made of high quality alloy steel, internal flow channel chrome plating, polishing treatment, wear and corrosion resistance; with a dedicated high-speed sizing sleeve, pipe surface quality is good;
The special cutter for PVC pipe adopts a rotating clamping device, which does not require replacing the fixture with different pipe diameters. With chamfering device, cutting, chamfering, one-step molding. Support optional online belling machine.
PVC Pipe Die Head
It is for PVC 20-1000mm pipe production, split-flow frame design, very much suitable for temperature sensitive material. Adapting chrome plating mold steel, special surface hardness treatment, so that die head runner will have good flow. Easily disassembly design will offer quick change and will not affect production.
Vacuum Tank/Spray Cooling Tank Performance &Advantages
According to the specifications of the pipes can be selected single room or double room
design of the vacuum tank; SUS304 stainless steel vacuum tank and pipeline with long service life; Accurate temperature control and water level control;The large capacity of water filters and spare bypass;Centralized water supply and drainage;
Optional PLC frequency conversion precision control of vacuum degree, lower equipment energy consumption and noise;
The sizing sleeve made of high-quality materials such as alloy copper and stainless steel is particularly selected to ensure good heat conduction and a good cooling sizing effect. The inner surface of the sizing sleeve is treated with a chrome-plated special coating that provides high wear resistance and high smoothness. Water film type, disc type, dry type and other structural designs are suitable for high-speed, high-volume extrusion of different raw material pipes.
Main technical specification
Model
Pipe diameter
Extruder
Main Power
Capacity
JWG-PVC160
Φ63-1600mm
SJZ65/132
37kw
250～300kg/h
JWG-PVC250
Φ75-250mm
SJZ65/132
37kw
250～300kg/h
JWG-PVC315
Φ160-315mm
SJZ80/156
55kw
300～400kg/h
JWG-PVC450
Φ200-450mm
SJZ80/156
75kw
400～500kg/h
JWG-PVC630
Φ315-630mm
SJZ92/188
110kw
650～750kg/h
JWG-PVC800
Φ400-800mm
SJZ92/188
132kw
850～1000kg/h
JWG-PVC1000
Φ500-1000mm
SJZ110/220
160kw
1100～1500kg/h
Product image display
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#HDPEMarinePipeExtrusionMachine#HighSpeedExtrusionMachineforHDPEWaterPipe/GasPipe#LargeDiameterHDPESolidWallPipeExtrusionMachine#NewCorrugatedPipeExtrusionMachineforVentilationSystem#PEHeatInsulationPipeExtrusionMachine#PE/PPDoubleWallCorrugatedPipeExtrusionMachine#PipeExtrusionMachine#PPR/PERT/PEXCool&HotWaterPipeExtrusionMachine#PVCDualPipeExtrusionMachine#SiliconCorePipeExtrusionMachine#Three-layerPVCSolidWallPipeCo-extrusionExtrusionMachine#UPVC/CPVCPipeExtrusionMachine
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UPVC/CPVC Pipe Extrusion Machine
Performance＆Advantages
A variety of specifications and models of PVC twin-screw extruder can produce pipes of different diameters and different wall thicknesses.
Specially designed screw structure with uniform plasticization and high output. Extrusion molds made of high quality alloy steel, internal flow channel chrome plating, polishing treatment, wear and corrosion resistance; with a dedicated high-speed sizing sleeve, pipe surface quality is good;
The special cutter for PVC pipe adopts a rotating clamping device, which does not require replacing the fixture with different pipe diameters. With chamfering device, cutting, chamfering, one-step molding. Support optional online belling machine.
PVC Pipe Die Head
It is for PVC 20-1000mm pipe production, split-flow frame design, very much suitable for temperature sensitive material. Adapting chrome plating mold steel, special surface hardness treatment, so that die head runner will have good flow. Easily disassembly design will offer quick change and will not affect production.
Vacuum Tank/Spray Cooling Tank Performance &Advantages
According to the specifications of the pipes can be selected single room or double room
design of the vacuum tank; SUS304 stainless steel vacuum tank and pipeline with long service life; Accurate temperature control and water level control;The large capacity of water filters and spare bypass;Centralized water supply and drainage;
Optional PLC frequency conversion precision control of vacuum degree, lower equipment energy consumption and noise;
The sizing sleeve made of high-quality materials such as alloy copper and stainless steel is particularly selected to ensure good heat conduction and a good cooling sizing effect. The inner surface of the sizing sleeve is treated with a chrome-plated special coating that provides high wear resistance and high smoothness. Water film type, disc type, dry type and other structural designs are suitable for high-speed, high-volume extrusion of different raw material pipes.
Main technical specification
Model
Pipe diameter
Extruder
Main Power
Capacity
JWG-PVC160
Φ63-1600mm
SJZ65/132
37kw
250～300kg/h
JWG-PVC250
Φ75-250mm
SJZ65/132
37kw
250～300kg/h
JWG-PVC315
Φ160-315mm
SJZ80/156
55kw
300～400kg/h
JWG-PVC450
Φ200-450mm
SJZ80/156
75kw
400～500kg/h
JWG-PVC630
Φ315-630mm
SJZ92/188
110kw
650～750kg/h
JWG-PVC800
Φ400-800mm
SJZ92/188
132kw
850～1000kg/h
JWG-PVC1000
Φ500-1000mm
SJZ110/220
160kw
1100～1500kg/h
Product image display
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#HDPEMarinePipeExtrusionMachine#HighSpeedExtrusionMachineforHDPEWaterPipe/GasPipe#LargeDiameterHDPESolidWallPipeExtrusionMachine#NewCorrugatedPipeExtrusionMachineforVentilationSystem#PEHeatInsulationPipeExtrusionMachine#PE/PPDoubleWallCorrugatedPipeExtrusionMachine#PipeExtrusionMachine#PPR/PERT/PEXCool&HotWaterPipeExtrusionMachine#PVCDualPipeExtrusionMachine#SiliconCorePipeExtrusionMachine#Three-layerPVCSolidWallPipeCo-extrusionExtrusionMachine#UPVC/CPVCPipeExtrusionMachine
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PVC Four-pipe Extrusion Machine
Performance＆Advantages
Performance characteristics: The latest type of four PVC electrical bushing production line adopts a twin-screw extruder with high output and good plasticization performance, and is equipped with a mold optimized for flow path design. Four pipes discharge evenly and the extrusion speed is fast;
Four vacuum cooling tanks can be individually controlled and adjusted without affecting each other in the production process;
Four out of the traction cutting integrated design, save space. Universal rotary clamping, no change clip block. Chipless cutting speed, high precision, accurate cutting length. Optional automatic laser printing system.
Planetary Saw Cutting Machine Performance & Advantages
The equipment running stably and reliably, adopt high-speed rotating saw, Circular Saw blade cut the pipe. Suitable for extra thick large - diameter pipe; Cemented carbide cutting blades, high wear resistance and long service life; Powerful suction chips Dust removal used ionic wind, equipped with dust filters collection device.
In view of the large diameter PVC pipe is equipped with a dedicated chamfering cutter, tungsten carbide blade, sharp and durable; The internal structure of advanced design, make the PVC pipe cutter surface smooth and tidy, chamfer Angle and uniformity nice.
For small diameter PVC pipe, we had a special high-speed cutting machine dust - free. Ribbon cuttings avoid the pollution of dust on the work shop.
Main technical specification
Model
Pipe diameter
Extruder
Main Power
Capacity
JWG-PVC32
Φ16-32mm
SJZ65/132
37kw
250～300kg/h
JWG-PVC32-H
Φ16-32mm
SJZ80/156
55kw
300～400kg/h
Product image display
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#HDPEMarinePipeExtrusionMachine#HighSpeedExtrusionMachineforHDPEWaterPipe/GasPipe#LargeDiameterHDPESolidWallPipeExtrusionMachine#NewCorrugatedPipeExtrusionMachineforVentilationSystem#PEHeatInsulationPipeExtrusionMachine#PE/PPDoubleWallCorrugatedPipeExtrusionMachine#PipeExtrusionMachine#PPR/PERT/PEXCool&HotWaterPipeExtrusionMachine#PVCDualPipeExtrusionMachine#SiliconCorePipeExtrusionMachine#Three-layerPVCSolidWallPipeCo-extrusionExtrusionMachine#UPVC/CPVCPipeExtrusionMachine
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PVC Dual Pipe Extrusion Machine
Performance＆Advantages
Corresponding to the different requirements of pipe diameter and output, there are two types of SJZ80 and SJZ65 special twin-screw extruders optional; the dual pipe die evenly distributes the material output, and the pipe extrusion speed is quickly plasticized;
High-efficiency double-vacuum cooling box can be controlled separately, and the adjustment operation is convenient in the production process;
Dustless cutting machine, double station independent control, fast speed, accurate cutting length. Pneumatically rotating clamps eliminates the need to change clamps. With chamfering device optional.
Caterpillar Hall-off Unit Performance & Advantages
For different pipe diameter and extruder speed requirements, we designed all kinds of the Hall-off unit, have two caterpillars, three caterpillars, four caterpillars, six caterpillars until upto 16 caterpillars. The wide adjustable range for the Hall-off unit, running is stable and reliable, and small noise. Each caterpillars by a separate asynchronous or servo motor drive, Via digital controller keep the accuracy of the caterpillar speed synchronization. The large capacity compression air cylinder, contact length is overlength between the pipe and the caterpillar, can ensure a high friction tractive force. based on the switchable control for the 1/2 caterpillar, can switch to each other between the big pipe diameter and small pipe diameter, large scope of working for the Hall-off unit.
Main technical specification
Model
Pipe diameter
Extruder
Main Power
Capacity
JWG-PVC63(Two strand)
Φ16-63mm
SJZ65/132
37kw
250～300kg/h
JWG-PVC110(Two strand)
Φ50-110mm
SJZ80/156
55kw
300～400kg/h
JWG-PVC200(Two strand)
Φ50-200mm
SJZ80/173
75kw
400～500kg/h
Product image display
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#HDPEMarinePipeExtrusionMachine#HighSpeedExtrusionMachineforHDPEWaterPipe/GasPipe#LargeDiameterHDPESolidWallPipeExtrusionMachine#NewCorrugatedPipeExtrusionMachineforVentilationSystem#PEHeatInsulationPipeExtrusionMachine#PE/PPDoubleWallCorrugatedPipeExtrusionMachine#PipeExtrusionMachine#PPR/PERT/PEXCool&HotWaterPipeExtrusionMachine#PVCDualPipeExtrusionMachine#SiliconCorePipeExtrusionMachine#Three-layerPVCSolidWallPipeCo-extrusionExtrusionMachine#UPVC/CPVCPipeExtrusionMachine
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Large Diameter HDPE Solid Wall Pipe Extrusion Machine
The performance and advantages of our equipment
Extruder is JWS-H series High efficiency, high output single screw extruder. The special screw barrel structure design ensures ideal melt uniformity at lower solution temperatures.Designed for large-diameter pipe extrusion, the spiral distribution structure mold is equipped with an in-mold suction pipe internal cooling system. Combined with a special low-sag material, it can produce ultra-thick-walled, large-diameter pipes.Hydraulic opening and closing two-stage vacuum tank, computerized centralized control and coordination of multiple crawler tractors, chipless cutter and all units, a high degree of automation. The optional wire rope tractor can make the initial operation of the large-caliber tube more convenient.
Polyolefin Pipe Die Head
PO die head is designed by JWELL Machinery Co.,ltd for high speed & high output pipe extrusion,which can produce pipe diameter from 16mm to 3000mm, adapting spiral design to make even material arrangement, low head melt temperature, low pressure
consumption, reduction of innerstress as well shinning pipe surface. Modularity structure to cause easily disassemble and material change.
Main technical specification
Model
Pipe diameter
Extruder
Capacity
JWPEG-800
Φ400-800mm
JWS-H120/38
1100-1300kg/h
JWPEG-1000
Φ500-1000mm
JWS-H120/38
1100-1300kg/h
JWPEG-1200
Φ630-1200mm
JWS-H90/38+90/38
1800-2000kg/h
JWPEG-1600
Φ1000-1600mm
JWS-HH90/38+120/38
2000-2200kg/h
JWPEG-2500
Φ1400-2500mm
JWS-H120/38+150/38
2200-2500kg/h
Product image display
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#HDPEMarinePipeExtrusionMachine#HighSpeedExtrusionMachineforHDPEWaterPipe/GasPipe#LargeDiameterHDPESolidWallPipeExtrusionMachine#NewCorrugatedPipeExtrusionMachineforVentilationSystem#PEHeatInsulationPipeExtrusionMachine#PE/PPDoubleWallCorrugatedPipeExtrusionMachine#PipeExtrusionMachine#PPR/PERT/PEXCool&HotWaterPipeExtrusionMachine#PVCDualPipeExtrusionMachine#SiliconCorePipeExtrusionMachine#Three-layerPVCSolidWallPipeCo-extrusionExtrusionMachine#UPVC/CPVCPipeExtrusionMachine
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Small-caliber PE/PPR/PE-RT/PA Single-pipe, Dual-pipe High-speed Extrusion Machine
Performance＆Advantages
The main screw adopts BM high-efficiency type, and the output is fast and plasticized well. The wall thickness of pipe products is precisely controlled and very less waste of raw materials.
Tubular extrusion special mold, water film high-speed sizing sleeve, equipped with integrated flow control valve with scale.Servo-controlled high-speed double-belt haul off unit, supporting high-speed chipless cutter and winder, adapt to high-speed production operation.
Dual pipe extrusion line can double the output and occupy less factory space.
Polyolefin Pipe Die Head
PO die head is designed by JWELL Machinery Co.,ltd for high speed & high output pipe extrusion,which can produce pipe diameter from 16mm to 3000mm, adapting spiral design to make even material arrangement, low head melt temperature, low pressure consumption, reduction of innerstress as well shinning pipe surface. Modularity structure to cause easily disassemble and material change.
Vacuum Tank/Spray Cooling Tank
According to the specifications of the pipes can be selected single room or double room design of the vacuum tank; SUS304 stainless steel vacuum tank and pipeline with long service life;
Accurate temperature control and water level control;The large capacity of water filters and spare bypass;Centralized water supply and drainage; Optional PLC frequency conversion precision control of vacuum degree, lower equipment energy consumption and noise; The sizing sleeve made of high-quality materials such as alloy copper and stainless steel is particularly selected to ensure good heat conduction and a good cooling sizing effect. The inner surface of the sizing sleeve is treated with a chrome-plated special coating that provides high wear resistance and high smoothness. Water film type, disc type, dry type and other structural designs are suitable for high-speed, high-volume extrusion of different raw material pipes.
Main technical specification
Model
Pipe diameter
Extruder
Capacity
Main Power
PE/PERT 75
Φ20-75mm
JWS-H 60/40
380-420kg/h
110kw
350-400kg/h
90kw
JWS 65/33
200-240kg/h
75kw
PPR 75
Φ20-75mm
JWS-H 60/40
300-340kg/h
110kw
280-320kg/h
90kw
JWS 65/33
160-195kg/h
75kw
PE/PERT 32
Φ16-32mm
JWS-H 60/40
380-420kg/h
110kw
350-400kg/h
90kw
Product image display
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#HDPEMarinePipeExtrusionMachine#HighSpeedExtrusionMachineforHDPEWaterPipe/GasPipe#LargeDiameterHDPESolidWallPipeExtrusionMachine#NewCorrugatedPipeExtrusionMachineforVentilationSystem#PEHeatInsulationPipeExtrusionMachine#PE/PPDoubleWallCorrugatedPipeExtrusionMachine#PipeExtrusionMachine#PPR/PERT/PEXCool&HotWaterPipeExtrusionMachine#PVCDualPipeExtrusionMachine#SiliconCorePipeExtrusionMachine#Three-layerPVCSolidWallPipeCo-extrusionExtrusionMachine#UPVC/CPVCPipeExtrusionMachine
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Energy-saving HDPE Solid Wall Pipe High-speed Extrusion Machine
Advantages
(1) reliable connection: polyethylene pipe systems are connected by electrothermal fusion, and the strength of the joint is higher than that of the pipe body
(2) good low-temperature impact resistance: the low-temperature embrittlement temperature of polyethylene is very low, and it can be used safely in the temperature range of - 60-60 ℃. During construction in winter, pipe embrittlement will not occur due to the good impact resistance of the material.
(3) good stress cracking resistance: HDPE has low notch sensitivity, high shear strength and excellent scratch resistance, and its environmental stress cracking resistance is also very outstanding.
(4) good chemical corrosion resistance: HDPE pipeline can resist the corrosion of a variety of chemical media, and the chemicals in the soil will not cause any degradation to the pipeline. Polyethylene is an electrical insulator, so it will not rot, rust or electrochemical corrosion; In addition, it does not promote the growth of algae, bacteria or fungi.
(5) aging resistance and long service life: polyethylene pipes containing 2-2.5% uniformly distributed carbon black can be stored outdoors or used for 50 years without being damaged by ultraviolet radiation.
(6) good wear resistance: the comparative test of wear resistance between HDPE pipe and steel pipe shows that the wear resistance of HDPE pipe is 4 times that of steel pipe. In the field of mud transportation, compared with steel pipe, HDPE pipe has better wear resistance, which means that HDPE pipe has longer service life and better economy.
(7) good flexibility: the flexibility of HDPE pipeline makes it easy to bend. In engineering, obstacles can be bypassed by changing the pipeline direction. In many cases, the flexibility of pipeline can reduce the consumption of pipe fittings and reduce the installation cost.
(8) small flow resistance: HDPE pipe has smooth inner surface, and its Manning coefficient is 0.009. The smooth performance and non adhesion characteristics ensure that HDPE pipeline has higher transportation capacity than traditional pipes, and also reduce the pressure loss and water transmission energy consumption of the pipeline.
(9) convenient handling: HDPE pipe is lighter than concrete pipe, galvanized pipe and steel pipe. It is easy to handle and install, and lower labor and equipment requirements mean that the installation cost of the project is greatly reduced.
(10) a variety of new construction methods: HDPE pipeline has a variety of construction technologies. In addition to the traditional excavation method, it can also be constructed by a variety of new non excavation technologies, such as pipe jacking, directional drilling, lining, pipe cracking, etc., which is a good choice for some places where excavation is not allowed.
Performance＆Advantages
Our company's latest research and development of energy-saving high-speed production line, suitable for high-speed polyolefin pipe extrusion. 35% energy saving and 1x increase in production efficiency.Specifically designed 38-40 L/D screw structure and the feeding slot barrel make the melt extrusion and plasticizing effects greatly improved. High-torque, high-strength gearboxes ensure stable operation of the equipment.
Extrusion molds and sizing sleeves adopt the most advanced design structure. The PLC variable frequency control vacuum tank, servo-driven multi-track tractor, and high-speed chipless cutter are equipped with a meter weight control system. The pipe extrusion weight is more accurate.
Main technical specification
Model
Pipe diamete
Extruder
Capacity
Main Power
JWPEG-H75
Φ16-75mm
JWS-H60/40
350kg/h
90kw
JWPEG-H125
Φ20-125mm
JWS-H60/40
450kg/h
110kw
JWPEG-H160
Φ50-160mm
JWS-H75/38
550kg/h
132kw
JWPEG-H315
Φ75-315mm
JWS-H75/38
650kg/h
160kw
JWPEG-H500
Φ160-500mm
JWS-H90/38
900kg/h
250kw
JWPEG-H630
Φ315-630mm
JWS-H90/38
1050kg/h
280kw
Product image display
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#HDPEMarinePipeExtrusionMachine#HighSpeedExtrusionMachineforHDPEWaterPipe/GasPipe#LargeDiameterHDPESolidWallPipeExtrusionMachine#NewCorrugatedPipeExtrusionMachineforVentilationSystem#PEHeatInsulationPipeExtrusionMachine#PE/PPDoubleWallCorrugatedPipeExtrusionMachine#PipeExtrusionMachine#PPR/PERT/PEXCool&HotWaterPipeExtrusionMachine#PVCDualPipeExtrusionMachine#SiliconCorePipeExtrusionMachine#Three-layerPVCSolidWallPipeCo-extrusionExtrusionMachine#UPVC/CPVCPipeExtrusionMachine
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Large Diameter HDPE Solid Wall Pipe Extrusion Machine
The performance and advantages of our equipment
Extruder is JWS-H series High efficiency, high output single screw extruder. The special screw barrel structure design ensures ideal melt uniformity at lower solution temperatures.Designed for large-diameter pipe extrusion, the spiral distribution structure mold is equipped with an in-mold suction pipe internal cooling system. Combined with a special low-sag material, it can produce ultra-thick-walled, large-diameter pipes.Hydraulic opening and closing two-stage vacuum tank, computerized centralized control and coordination of multiple crawler tractors, chipless cutter and all units, a high degree of automation. The optional wire rope tractor can make the initial operation of the large-caliber tube more convenient.
Polyolefin Pipe Die Head
PO die head is designed by JWELL Machinery Co.,ltd for high speed & high output pipe extrusion,which can produce pipe diameter from 16mm to 3000mm, adapting spiral design to make even material arrangement, low head melt temperature, low pressure
consumption, reduction of innerstress as well shinning pipe surface. Modularity structure to cause easily disassemble and material change.
Main technical specification
Model
Pipe diameter
Extruder
Capacity
JWPEG-800
Φ400-800mm
JWS-H120/38
1100-1300kg/h
JWPEG-1000
Φ500-1000mm
JWS-H120/38
1100-1300kg/h
JWPEG-1200
Φ630-1200mm
JWS-H90/38+90/38
1800-2000kg/h
JWPEG-1600
Φ1000-1600mm
JWS-HH90/38+120/38
2000-2200kg/h
JWPEG-2500
Φ1400-2500mm
JWS-H120/38+150/38
2200-2500kg/h
Product image display
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#HDPEMarinePipeExtrusionMachine#HighSpeedExtrusionMachineforHDPEWaterPipe/GasPipe#LargeDiameterHDPESolidWallPipeExtrusionMachine#NewCorrugatedPipeExtrusionMachineforVentilationSystem#PEHeatInsulationPipeExtrusionMachine#PE/PPDoubleWallCorrugatedPipeExtrusionMachine#PipeExtrusionMachine#PPR/PERT/PEXCool&HotWaterPipeExtrusionMachine#PVCDualPipeExtrusionMachine#SiliconCorePipeExtrusionMachine#Three-layerPVCSolidWallPipeCo-extrusionExtrusionMachine#UPVC/CPVCPipeExtrusionMachine
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Text
Energy-saving HDPE Solid Wall Pipe High-speed Extrusion Machine
Advantages
(1) reliable connection: polyethylene pipe systems are connected by electrothermal fusion, and the strength of the joint is higher than that of the pipe body
(2) good low-temperature impact resistance: the low-temperature embrittlement temperature of polyethylene is very low, and it can be used safely in the temperature range of - 60-60 ℃. During construction in winter, pipe embrittlement will not occur due to the good impact resistance of the material.
(3) good stress cracking resistance: HDPE has low notch sensitivity, high shear strength and excellent scratch resistance, and its environmental stress cracking resistance is also very outstanding.
(4) good chemical corrosion resistance: HDPE pipeline can resist the corrosion of a variety of chemical media, and the chemicals in the soil will not cause any degradation to the pipeline. Polyethylene is an electrical insulator, so it will not rot, rust or electrochemical corrosion; In addition, it does not promote the growth of algae, bacteria or fungi.
(5) aging resistance and long service life: polyethylene pipes containing 2-2.5% uniformly distributed carbon black can be stored outdoors or used for 50 years without being damaged by ultraviolet radiation.
(6) good wear resistance: the comparative test of wear resistance between HDPE pipe and steel pipe shows that the wear resistance of HDPE pipe is 4 times that of steel pipe. In the field of mud transportation, compared with steel pipe, HDPE pipe has better wear resistance, which means that HDPE pipe has longer service life and better economy.
(7) good flexibility: the flexibility of HDPE pipeline makes it easy to bend. In engineering, obstacles can be bypassed by changing the pipeline direction. In many cases, the flexibility of pipeline can reduce the consumption of pipe fittings and reduce the installation cost.
(8) small flow resistance: HDPE pipe has smooth inner surface, and its Manning coefficient is 0.009. The smooth performance and non adhesion characteristics ensure that HDPE pipeline has higher transportation capacity than traditional pipes, and also reduce the pressure loss and water transmission energy consumption of the pipeline.
(9) convenient handling: HDPE pipe is lighter than concrete pipe, galvanized pipe and steel pipe. It is easy to handle and install, and lower labor and equipment requirements mean that the installation cost of the project is greatly reduced.
(10) a variety of new construction methods: HDPE pipeline has a variety of construction technologies. In addition to the traditional excavation method, it can also be constructed by a variety of new non excavation technologies, such as pipe jacking, directional drilling, lining, pipe cracking, etc., which is a good choice for some places where excavation is not allowed.
Performance＆Advantages
Our company's latest research and development of energy-saving high-speed production line, suitable for high-speed polyolefin pipe extrusion. 35% energy saving and 1x increase in production efficiency.Specifically designed 38-40 L/D screw structure and the feeding slot barrel make the melt extrusion and plasticizing effects greatly improved. High-torque, high-strength gearboxes ensure stable operation of the equipment.
Extrusion molds and sizing sleeves adopt the most advanced design structure. The PLC variable frequency control vacuum tank, servo-driven multi-track tractor, and high-speed chipless cutter are equipped with a meter weight control system. The pipe extrusion weight is more accurate.
Main technical specification
Model
Pipe diamete
Extruder
Capacity
Main Power
JWPEG-H75
Φ16-75mm
JWS-H60/40
350kg/h
90kw
JWPEG-H125
Φ20-125mm
JWS-H60/40
450kg/h
110kw
JWPEG-H160
Φ50-160mm
JWS-H75/38
550kg/h
132kw
JWPEG-H315
Φ75-315mm
JWS-H75/38
650kg/h
160kw
JWPEG-H500
Φ160-500mm
JWS-H90/38
900kg/h
250kw
JWPEG-H630
Φ315-630mm
JWS-H90/38
1050kg/h
280kw
Product image display
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#HDPEMarinePipeExtrusionMachine#HighSpeedExtrusionMachineforHDPEWaterPipe/GasPipe#LargeDiameterHDPESolidWallPipeExtrusionMachine#NewCorrugatedPipeExtrusionMachineforVentilationSystem#PEHeatInsulationPipeExtrusionMachine#PE/PPDoubleWallCorrugatedPipeExtrusionMachine#PipeExtrusionMachine#PPR/PERT/PEXCool&HotWaterPipeExtrusionMachine#PVCDualPipeExtrusionMachine#SiliconCorePipeExtrusionMachine#Three-layerPVCSolidWallPipeCo-extrusionExtrusionMachine#UPVC/CPVCPipeExtrusionMachine
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HDPE Steel Wire Frame Plastic Pipe(SRTP)pipe Extrusion Machine
HDPE Steel Wire Frame Plastic Pipe Features:
(1) Good creep resistance good, high tensile and long-lasting mechanical strength
(2) Good temperature resistance
(3) Good rigidity and impact resistance, good size stablity and flexible
(4) Small coefficient of thermal expansion
(5) Rapid cracking will not occur
(6) Steel and plastic composite materials are even and reliable.
(7) Anti-corrosion on double-sided
(8) Good self tracing ability
(9) Performance adjustment for the product structure is convenient and flexible.(10) Various special electric fusion joint. Fast and reliable installation
Specifications
Nominal pressure: 0.6MPa--3.5MPa
Dimensions: DN50-DN1200
Performance and advantages of our equipment
Steel Wire Frame Plastic Pipe, also called SRTP pipe, is a new type of steel framed polyethylene plastic pipe. It adopts the raw material of high tensile over-plastic Steel wire mesh frame and thermoplastic PE. Steel wire mesh as reinforced framework and based on HDPE, it also adopts high performance HDPE modified bond resin to connect the inner space HDPE and outer space HDPE with steel wire frame closely, so that it can have an excellent compounding effect. Since the high tensile steel wire reinforcements are warped in continuous thermoplastic plastic, this composite pipe take the essence and discard the dross of steel pipe and plastic pile.Three layers steel wire reinforced composite pipe is widely frame are widely used in the area of city water supply, civil engineering, fossil oil, natural gas, chemical industry, power transmission pipelines, metallurgical mines, sea water transport, shipbuilding, agriculture and the laying of fiber optic cables.
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Large Diameter HDPE Hollow-wall Coiled Pipe Extrusion Machine
Pipe characteristics
The pipe winding corrugated structure is reasonable, which is conducive to expanding the contact surface with the soil and the backfill filled in the pipeline trough and the pipe itself jointly bear the pressure of the surrounding soil, resulting in the joint action of pipe and soil.
There is a vertical inner rib in the middle of the pipe ripple, which greatly improves the stability of the wave crest and is conducive to compression and impact resistance.
The width of the welding surface of the plastic strip is large and the effect is good, which makes the seam tensile strength of the pipe high.
The pipe connection adopts socket electric melting to ensure zero leakage, and the stainless steel clamp connection is convenient and reliable.
Scope of application
Corrosive sewage pipes for seawater, industry, chemical plant, pharmaceutical plant and other industries;Old city reconstruction, rainwater and sewage diversion project, sewage treatment plant and waste treatment plant drainage;Municipal, construction engineering, buried drainage, power plant and other large projects;Irrigation and drainage of farmland;
Performance and advantage
Large diameter HDPE hollow-wall coiled pipe is one of the best replacements for cement pipe. Jwell is one of the earliest qualified suppliers for this line. We have strong technical advantage and rich experience in pipe production providing excellent pipe machine characterised of stable performance and easy operation.The comprehensive indexes of Jwell machine reach the domestic Top level.
1. The main extruder adopts efficient single screw extruder ensuring high speed and perfect quality extrusion;
2. Composite head is used with spiral rotational molding type with ingenious structure and unique design to ensure product quality;
3. Pipe product has high ring stiffness, mining used anti-static mashgas drainage and exhaust pipes can be produced by this machine;
4. Special pipe connectiot with convenient operation and economic construction.
Main technical specification
Model
Pipe diameter
Extruder
Motor power
Capacity
Total power
JW800
200-800mm
JW75×30/JW55×30
45/18.5kw
400kg/h
120kw
JW1200
300-1200mm
JW90×30/JW65×30
75/30kw
550kg/h
200kw
JW1600
800-1600mm
JW100×30/JW75×30
110/45kw
650kg/h
300kw
JW2400
1200-2400mm
JW120×30/JW75×30
132/55kw
750kg/h
400kw
JW3000
1800-3000mm
JW150×30/JW90×30
200/90kw
900kg/h
600kw
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High Pressure RTP Twisted Composite Pipe Extrusion Machine
Performance and advantages of our equipment
The thermoplastic reinforced pipe RTP has three layers: the inner layer is anti-erosion and wearing-resistant PE pipe;
The middle layer is reinforced twisting layer (the material is high-intension synthesized fiber, or glass fiber, carbon fiber or fine metal thread);
The outer layer is PE for protection use. The most popular reinforce material is Aramid fiber.
This line is mainly composed of inner tube extrusion and outer coating extrusion systems, multiple sets of winding machines, cooling setting devices, winders and control systems. The use of computerized centralized data control enables accurate control of the precise weight control of the inner tube, simultaneous traction control, automatic tube-lined coiling, and automatic multi-station precise layer control in the process.
The advantages and applications of RTP pipe: RTP winding reinforced composite pipe is a new type of plastic composite pipe that is resistant to high pressure, corrosion resistance and flexibility. Used in petroleum, water supply and other high pressure transportation environment. The inner layer of the product is a corrosion-resistant and wear-resistant polyethylene pipe, the middle layer is a reinforced winding layer, and the outer layer is a protective polyethylene layer. The working pressure of the aramid fiber-reinforced RTP tube can be as high as 9-14 MPa and the burst pressure can be as high as 40 MPa.
Main technical specification
Model
Pipe diameter
Extruder
Capacity
Total power
JWG-RTP-160
Ø63~Ø160
JWSGX65/38
120-300kg/h
160kw
JWG-RTP-250
Ø75~Ø250
JWSGX75/38
300-500kg/h
210kw
JWG-RTP-315
Ø110~Ø315
JWSGX75/38
300-500kg/h
210kw
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Parallel Twin-screw Extruder HDPE PP DWC Pipe extrusion machine
Application scope
It is mainly used for large-scale water conveyance, water supply, drainage, sewage discharge, exhaust, subway ventilation, mine ventilation, farmland irrigation, etc. with working pressure below 0.6MPa.
1. Municipal Engineering: used as drainage and sewage pipe.
2. Construction works: used as rainwater pipe, underground drainage pipe, sewage pipe and ventilation pipe of buildings.
3. Railway and highway communication equipment: used as the protective tube of communication cable and optical cable.
4. Industry: widely used for sewage pipes in chemical industry, hospital, environmental protection and other industries.
5. Agricultural garden project: used for drainage of farmland, fruit and tea gardens and forest belts.
6. Road Engineering: used as seepage and drainage pipe of railway and expressway.
7. Mine: used as mine ventilation, air supply and drainage pipe.
8. Perforated double wall corrugated pipe: it can be used as seepage and drainage pipe of saline alkali land expressway.
9. Golf course and football field project: used as seepage and drainage pipe of golf course and football field.
Performances and advantages of our equipment: Jwell introduced European advanced technology and newly developed parallel-parallel twin screw extruder HDPE/PP DWC pipe line, which has the following characteristics:
1. Adopt two parallel twin-screw extruders, and the mixing effect is excellent.It is possible to use both powdered and granular raw materials at the same time without the need for granulation and low raw material costs;
2. The extruder is equipped with a side feeding system, which can adjust the calcium powder filling ratio at any time online, and the formula exchange is convenient;
3. Extruder has vacuum vents. To make the inner and outer walls of the pipe dense and smooth without bubbles;
4. The screw & barrel are building block type. maintenance and replacement easily.
Main technical specification
Model
Pipe diameter
Max speed
Capacity
Total power
JWSBL-600
200-600mm
5m/min
800kg/h
500kw
JWSBL-1000
200-1000mm
2.5m/min
1200kg/h
710kw
JWSBL-1200
800-1200mm
1.5m/min
1400kg/h
800kw
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Small Diameter Single Wall Corrugated Pipe extrusion machine
Performance and advantages of our equipment
This series production line is suitable for the production of small-diameter single-wall corrugated pipe with raw materials such as PP/PE/PA. The special mold can be molded at one time. The surface of the product pipe is smooth and delicate, and the ripple is clear and uniform. Widely used in wire and cable threading pipe, automotive interior circuit protection pipe, concrete pipe, farmland pipe and other fields.
Company products all over the world, as well as Russia, India, South Korea, Indonesia, the Middle East, North and Latin Americas, Spain, Italy etc., more than 150 countries and regions, praised by users.
'' Excellent Quality, Perfect All'' is Jwell's quality policy, and all staff's working direction.
'' Be honest'' is the core idea for us to contribute'' Century JWELL''
Main technical specification
Model
Pipe diameter
Max speed
Capacity
Total power
JWDBW32
16-32mm
24m/min
50kg/h
35kw
JWDBW50
16-50mm
30m/min
80kg/h
45kw
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UPVC/CPVC Pipe Extrusion Machine
Performance＆Advantages
A variety of specifications and models of PVC twin-screw extruder can produce pipes of different diameters and different wall thicknesses.
Specially designed screw structure with uniform plasticization and high output. Extrusion molds made of high quality alloy steel, internal flow channel chrome plating, polishing treatment, wear and corrosion resistance; with a dedicated high-speed sizing sleeve, pipe surface quality is good;
The special cutter for PVC pipe adopts a rotating clamping device, which does not require replacing the fixture with different pipe diameters. With chamfering device, cutting, chamfering, one-step molding. Support optional online belling machine.
PVC Pipe Die Head
It is for PVC 20-1000mm pipe production, split-flow frame design, very much suitable for temperature sensitive material. Adapting chrome plating mold steel, special surface hardness treatment, so that die head runner will have good flow. Easily disassembly design will offer quick change and will not affect production.
Vacuum Tank/Spray Cooling Tank Performance &Advantages
According to the specifications of the pipes can be selected single room or double room
design of the vacuum tank; SUS304 stainless steel vacuum tank and pipeline with long service life; Accurate temperature control and water level control;The large capacity of water filters and spare bypass;Centralized water supply and drainage;
Optional PLC frequency conversion precision control of vacuum degree, lower equipment energy consumption and noise;
The sizing sleeve made of high-quality materials such as alloy copper and stainless steel is particularly selected to ensure good heat conduction and a good cooling sizing effect. The inner surface of the sizing sleeve is treated with a chrome-plated special coating that provides high wear resistance and high smoothness. Water film type, disc type, dry type and other structural designs are suitable for high-speed, high-volume extrusion of different raw material pipes.
Main technical specification
Model
Pipe diameter
Extruder
Main Power
Capacity
JWG-PVC160
Φ63-1600mm
SJZ65/132
37kw
250～300kg/h
JWG-PVC250
Φ75-250mm
SJZ65/132
37kw
250～300kg/h
JWG-PVC315
Φ160-315mm
SJZ80/156
55kw
300～400kg/h
JWG-PVC450
Φ200-450mm
SJZ80/156
75kw
400～500kg/h
JWG-PVC630
Φ315-630mm
SJZ92/188
110kw
650～750kg/h
JWG-PVC800
Φ400-800mm
SJZ92/188
132kw
850～1000kg/h
JWG-PVC1000
Φ500-1000mm
SJZ110/220
160kw
1100～1500kg/h
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