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Utilizing Counterbalance Stackers to Increase Productivity and Safety
For numerous industrial and warehousing operations, counterbalance stackers are a crucial piece of material handling equipment. Material may be lifted, transported, and stacked with ease using counterbalance stackers. However, care must be taken to position the Counterbalance stackers so as to maximise productivity, reduce danger, and preserve safety. We shall investigate the various strategies for achieving this balance through this blog.
First and foremost, it is crucial to make sure that only qualified, highly trained, and certified experts are using Counterbalance stackers. Many organisations have recently initiated training initiatives to teach the operators the safety procedures that are necessary to run the stackers successfully and efficiently in order to stay up with the continuously evolving standards of operating counterbalance stackers. The instruction also covers how the equipment operates, what its capabilities and restrictions are, and how to correctly load and unload items.
In addition to lowering the chance of accidents, proper training will also boost productivity.
The counterbalance stacker needs to be constantly maintained and inspected in addition to receiving operator training. When necessary, repairs and replacements are made after looking for any symptoms of wear and tear, such as worn-out tyres and loose bolts. The counterbalance stackers' lifespan can be extended and its performance can be maximised by performing routine maintenance on the machinery.
Making sure that counterbalance stackers are used in the proper setting is another crucial step in increasing both productivity and safety. To do this, make sure the machine has enough room to move about and that there are no obstructions in the way of its mobility. To avoid mishaps or equipment damage, it's also crucial to make sure the counterbalance stacker is being utilised on a level surface.
Using the right attachments is another approach to boost the counterbalance stacker's productivity and safety. To customise the machine for a particular work, attachments like side shifts, adjustable forks, and rotators can be employed. The correct attachments can let the operators move and position the materials with ease. The correct attachments can also aid in boosting productivity and lowering the risk of accidents.
Setting up a thorough safety programme is one of the most effective and efficient ways to increase productivity and safety for counterbalance stackers. This programme demands strict adherence to safety protocols as well as recurring safety inspections. Organizations can lower their risk of accidents and possibly boost productivity by placing a strong emphasis on safety.
Use the counterbalance stacker according to the specifications, instructions, and advice provided by the manufacturer. Following the machine's rated load capacity and utilising the proper attachments for each activity are among the rules and suggestions. Organizations can guarantee that the equipment is being utilised safely and productively by adhering to the manufacturer's instructions.
In conclusion, counterbalance stackers are a crucial and vital component of many warehouse and industrial activities. To increase productivity and guarantee safety at the same time, it is crucial to make sure the stackers are used in a systematic way. Operating the stackers smoothly is made much simpler by providing the personnel with the proper equipment and training. The equipment must also be frequently maintained, inspected, and used in the proper settings.
Operating the stackers is made simpler by providing the proper training to the personnel and by routinely maintaining and checking the machinery. Organizations can boost productivity and lower the risk of accidents by creating the right conditions, implementing a thorough safety programme, and using the counterbalance stacker in accordance with the manufacturer's instructions.
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Gaining Ground with Safety in the Indian Forklift Market
In the upcoming years, it is anticipated that India's forklift market would expand significantly due to the country's expanding warehousing sector. Growing disposable income and quick infrastructural growth are driving the market ahead. Additionally, the e-commerce industry's growth in tandem with the trend of social estrangement is expanding distribution centres, which is growing India's forklift market share. The prospective expansion of the market is influenced by the growing use of high-performance forklifts for material handling. The expansion of the Indian forklift market is also being fueled by the nation's expanding economy and advancements in a number of sectors, including the automotive, construction, and pharmaceutical industries.
In-depth market analysis is done by fuel type, application, class type, and region in the India Forklifts market study. In order to help stakeholders build and align their market strategies with existing and future market dynamics, the India Forklifts Industry Outlook Report offers a thorough analysis of the current market trends, opportunities/high growth areas, and market drivers.
In the upcoming year, it is anticipated that the Indian forklift industry will grow quickly. Modern forklifts are made to be more trustworthy, effective, and simple to maintain. In India, forklifts are frequently employed in the manufacturing, shipping, and warehousing sectors.
Demand in the sector has increased as a result of the expansion of the infrastructure, the Make in India initiative, and the adoption of the GST. Also prevalent in India are light-duty forklifts, but a shift toward medium-duty forklifts is anticipated in the upcoming years. The need for pollution-free, greener forklifts has grown across the nation as businesses and industries become more conscious of the negative environmental effects of diesel forklifts.
Between 2021 and 2026, the market is anticipated to expand favourably as new product categories of battery-powered electric forklifts acquire popularity in the nation. The volume of the forklift truck market will expand at a consistent CAGR of 11.7% from 2021 to 2028. Electric forklifts with several specialised attachments for various uses are now affordable to acquire. Electric forklifts are becoming more and more popular among consumers over diesel versions.
Due to more warehouse installations in the nation as a result of growing e-commerce sites, the Indian forklift industry is anticipated to gain traction in the approaching years. Additionally, the manufacturing sector is expanding in the nation, especially in some niche industries like the textile, pharmaceutical, automotive, and food and beverage sectors. These industries all depend on forklifts to manage large inventory stocks and ensure efficient and time-saving processes, which is accelerating forklift deployment and is anticipated to support the impressive growth of the Indian forklift industry.
The Effect of COVID-19 on the Forklift Market in India
The COVID-19 outbreak's influence on public health is anticipated to have a big impact on the forklift market in India. The forklift supply chain was hampered by the partial or complete shutdown of the nation. However, the elimination of regulations is anticipated to cause the market to rebound. The expansion of the Indian Forklift Market was further hampered by the closure of manufacturing facilities.
Conclusion:
Due to the rise of the construction industry, India's forklift market is predicted to have significant growth over the coming years. There are already a wide variety of specialised electric forklift attachments available with lower total cost of ownership. The size of the India Forklifts Market is predicted to increase between 2020 and 2026. Due to the rising need for material handling equipment, India's forklift market is anticipated to develop at the highest CAGR. In the nation, the manufacturing sector is expanding, particularly in some sectors including the textile, pharmaceutical, automotive, and food and beverage industries. High-safety, more fuel-efficient items including tow trucks, lift trucks, and light generation trucks are what will drive the market.
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Practical Advice to Avoid Forklift Mishaps
One of the most often utilised pieces of machinery in warehouses or manufacturing facilities around the world is the forklift. Forklift-related accidents, however, are also rather typical. Forklift mishaps can be disastrous for warehouses since they can result in both property loss and fatalities.
More than 90,000 significant forklift-related injuries occur annually, with more than 95 of them ending in death, according to a survey. Such incidents compromise toss safety. They may lead to a worker being hurt or the loss of goods in or around the forklift. As a result, each warehouse should take the initiative to prevent forklift accidents by instructing and training its staff on the proper usage and maintenance of forklifts. Here are five quick methods to assist you decrease these occurrences in warehouses.
1. Ensure that the operators receive frequent training.
As it is in the best interest of the business to instruct all personnel working near forklifts on forklift safety, organisations must establish a safety training programme for any forklift operator. Making safety the top concern is really vital. It is common practise to implement comprehensive forklift safety training for all employees. A once-yearly refresher training helps everyone stay on the same page in addition to new employee training.
2. Keep a clean warehouse organised.
A tidy, organised warehouse is the first step towards creating a secure one. Lane impediments frequently require vehicles to make erratic and fast moves in order to avoid debris. Accidents may happen as a result of this. Always keep the lanes clear, devoid of goods, trash, and other obstructions. Additionally, check your warehouse to make sure that all areas are properly lit. Make sure that all sites have sufficient lighting because visibility is essential for safe operation, both for the forklift operator and pedestrians.
3. Upgrade security measures
By adding products that enhance visibility and communication, you can build a warehouse that places a high priority on safety. To give pedestrians a clear visual cue of an approaching forklift truck or lift truck, install safety lights on the front and back of forklifts, for instance. Aisle corners should have mirrors to improve visibility. Lanes and aisles should be as wide as practical to accommodate forklifts and people.
4. Use forklifts that are in good condition.
Any kind of forklift, whether a diesel forklift or an electric forklift, should go through routine safety inspections before a driver starts his or her shift. Visually inspecting fork mechanisms, hydraulic hoses, and engine belts is essential, as is checking for leaks (fuel, hydraulic oil, engine oil, and radiator coolant). Any problems should be fixed by a qualified mechanic before operation may resume.
Observe the correct loading and unloading techniques.
Fast speeds, poorly stacked or heavy cargo, as well as an unmaintained loading dock, can all contribute to forklift accidents. An overturned forklift truck, a common type of forklift accident, may result from several situations. Set a reasonable speed limit for forklift operation throughout a warehouse and require drivers to approach the loading dock with extreme caution. Wherever possible, pallets should be stacked consistently, and when building pallets, overall weight and stacked height should be taken into account.
Summary:
Forklift truck accidents can be caused by a variety of factors, such as inadequate driver training, driver negligence, inconsistent forklift maintenance, incorrect tools and attachments, etc. But by using the aforementioned advice, these can be avoided.By routinely educating the drivers, parking sensibly, organising the warehouses, and other measures, serious injuries can be prevented. Additionally, operators need to monitor carbon monoxide positioning. The forklift vehicle needs to be aired sometimes. Well-maintained forklifts should be used by businesses. Both loading and unloading must be done correctly.
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Warehouse Management and Material Handling Equipment
Material handling is an essential component of warehouse operations. It is critical to the warehouse's seamless operation. As a result, it is critical to select the appropriate equipment that is both safe and capable of meeting warehouse criteria. Furthermore, it must be cost effective.
We've seen equipment grow from its most basic to its most technologically advanced versions in recent years. So, let's have a look at some of the different types of material handling equipment utilised in warehouses.
Types of MHE used in warehouse
MHE comes in a variety of forms that aid in the efficiency of warehouse operations. They are separated into four major components for ease of identification. Bulk material handling equipment, engineering systems, storage and handling equipment, and industrial vehicles are the four categories.
Bulk material handling equipment covers equipment for transporting, storing, and regulating bulk materials. Bulk handling material equipment is frequently built to transfer and store loose materials. These machines, among other things, deal with food, liquids, metals, and minerals.
Engineered systems are bulk material shifting machines that are meant to autonomously transport and store things. These are automated machines with little or no human interference. They are immensely popular since they replace physical labour in a variety of occupations.
Reach trucks are available in a wide variety of configurations, many of which are designed to aid in the movement of commodities. Material handling equipment can range from small, hand-operated machines to enormous, drivable machines. In general, there are two types of industrial vehicles: non-lift trucks and lift trucks. Non-lift trucks are only intended for transportation, whereas lift trucks may load and stack objects.
Storage and handling equipment allows items to be properly stored and organized while they wait for the next stage of the manufacturing or distribution process. This storage equipment may be used to retain products for short or lengthy periods, depending upon the requirement. Storage and handling equipment is typically fixed and not automated however it is frequently used in conjunction with automated systems and equipment.
Warehouses typically employ material handling equipment to aid in the processing and storage of commodities. Reach trucks, stackers, pallet trucks, and order pickers are all common warehouse material shifting equipment.
WHY MATERIAL HANDLING EQUIPMENT IS IMPORTANT TO YOUR OPERATION
Material handling equipment can be tremendously valuable to a wide range of enterprises. Many organisations enjoy how material handling systems and equipment improve productivity and safety. Material handling technology can also help to reduce waste, lower costs, and make the most of a facility's available space.
Summary
Material handling equipment for bulk materials includes equipment that transports, stores, and regulates bulk materials. Bulk handling material equipment is often designed to transfer and store materials in a loose state. Using mechanical assistance instead of physical labour speeds up material movement and reduces the amount of movement in the manufacturing process. It aids in the use of gravity to assist materials movements wherever possible to prevent handling and damage to items in transit. Reach trucks span a vast range of equipment, many of which are meant to aid in the movement of materials.
Small, hand-operated equipment to massive, drivable equipment are all examples of warehouse material handling equipment. Automated storage systems are often used along with material handling equipment. They're extremely popular since they take the place of physical labour in a range of occupations.
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ELECTRIC PALLET TRUCK. A FRUGAL EQUIPMENT FOR THE WAREHOUSE.
Warehouse logistics is a critical component of every supply chain. At any given moment, various items are being kept, received, and distributed in warehouses. Understanding warehouse logistics is one of the most important aspects of maximizing warehouse space. The warehouse management is pacing towards modernization, and the primary task is to upgrade the fleet of MHE - forklifts and reach trucks. Electric Pallet trucks and electric stackers offer the convenience of operating in tight spaces and maneuvering through the corners of the warehouse
The electric pallet trucks help to move pallets throughout the warehouse. Its compact dimensions are one of its many benefits. In the face of a growing e-commerce worldwide presence, there has been a huge growth in demand for warehouse zones and distribution areas. This has demanded the expansion of a major element of the logistics infrastructure and material shifting systems. Here are some reasons, why electric pallet trucks can increase efficiency:
What is an Electric Pallet truck?
Electric Pallet trucks are proven to be an efficient form of logistics, and electric versions cannot be beaten. Electric motors powering them make them even more adaptable. Electric pallet trucks can take the place of multiple manual pallet trucks. While hand pallet jacks / hand pallet trucks are less expensive at first, the heavy manual input makes handling and operation difficult.
Electric pallet truck and its advantages.
Better Efficiency
Most of the warehouses still operates on conventional hand pallet trucks or diesel forklifts. Nowadays electric-sourced forklift delivers better efficiency than manual operated pallet trucks or diesel forklifts. Electric forklifts are less expensive to run and maintain than IC forklifts. Electric pallet trucks are easy to charge, have fewer moving parts, and have much fewer lost hours due to maintenance downtime and breakdown.
Rapid daptation
Switching to an electric pallet truck doesn't require any special modification or alteration in the existing warehouse infrastructure. There is a minimal difference in operation processes which makes them convenient. Electric pallet truck is suited for usage in interior and warehouse environments. The heat produced by IC forklifts' fuel combustion radiates into the warehouse environment. Electric pallet truck use exactly what they need and do not waste fuel due to inefficiency when idle.
Safe
Electric pallet trucks are beneficial for the workers as there is no emission of harmful gases while operating inside the warehouse or enclosed spaces. There are no gases produced and adheres on the sustainability.
High Productivity
Electric pallet trucks increase productivity as the result of swift operations and easy handling. Warehouse logistics get simplified with pallet trucks as it reduces human efforts.
Future Aspect
It's always better to upgrade with modern technology to stay relevant in the respective sector. With the world moving toward electric vehicles, the future of electric pallet trucks looks good and promising. Rising fuel prices add up to the betterment of electric infrastructure.
Material handling equipment have come a long way in evolving to make them more efficient and increase productivity. With each upgrade, they have reduced errors and improved operational ease. With an electric power source, many benefits are evident for warehouse businesses as well as for the environment.
OM brand MHE offers a plethora of diesel forklifts, electric forklifts and battery-operated pallet trucks/ electric pallet truck, electric stackers, reach trucks and tow trucks that offer good value for money and increase productivity in warehouses.
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Boost Warehouse Productivity with Reach Trucks for Narrow Aisles
Over the years, storage facilities have evolved—modern methods, techniques, and equipment have increased warehouse productivity exponentially. Material shifting equipment of various types and capacities like forklift trucks, reach trucks, battery-operated pallet trucks, etc., offer the opportunity to improvise and enhance warehouse efficiency and agility.
Efficient warehouse management starts with effective storage.
Warehouses are often limited by space, as a result, stocks can easily exceed the maximum capacity and limit the capabilities. In such cases, adopting a narrow aisle arrangement is the optimal solution as it allows us to increase the inventory size and improves better space utilization. Using tall racks and managing narrow aisles is one of the most effective techniques to utilize the space efficiently.
Forklift trucks may not be suitable in such warehouse environments. Reach trucks on the other hand have a smaller size and turning radius making them the most efficient equipment for such narrow spaces.
Reach trucks are usually a better fit for work in such an environment, they are usually considered to be an aggregator of productivity and efficiency. Using it for your material shifting needs can offer up to 30% more space in the same area, enabling increased storage capacity and better space utilization. It is also easier to navigate while working in narrow mezzanines.
There are many such benefits of using reach trucks for narrow aisles, some of which are listed below.
Small and Safe Operations
Narrow aisles are challenging to navigate through and even the most experienced operators can err while maneuvering a forklift. The tiniest error may lead to operational concerns, leading to accidents, injuries, and damage to human and goods.
A reach truck on the other hand is designed specifically to perform optimally in narrow spaces. It has a smaller turning radius and smaller wheels making it highly maneuverable and agile in narrow aisles. Using reach trucks in such environments can help reduce the chances of accidents and mitigate the risks associated with larger forklift trucks.
Additionally, such warehousing facilities need reach trucks only to perform a specific set of tasks.
Despite being able to perform most of the tasks that other larger forklifts can accomplish, reach trucks are useful in specific applications. They are easier to maneuver and operators can easily be trained to handle one in such a case. In an environment with narrow aisles, these trucks offer an agile, safe, and optimal solution to improve the overall efficiency and productivity of the warehousing facility.
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Revolutionize with New Age OM Electric Forklifts & Stackers
With the increased awareness around climate change, numerous warehouses and other material handling worksites have started to increase focus on carbon neutrality. Over the last decade, electric and battery-powered material handling equipment gained traction and now it has become a popular alternative. The advantages of electric forklift trucks outweigh their disadvantages and have moved forward to replace lift trucks at a scale. Continuous updates and technological advancements to the design and functionality have made electric forklifts highly efficient and practical.
Today, the perception about electric vehicles has changed and a majority of industries are switching to electric forklifts and stackers for their material handling needs. Further, electric motors are becoming a realistic alternative to internal combustion engines as they have proven to be equally powerful, economical, and cleaner.
Let's learn more about two of the most efficient electric material handling equipment—the electric forklift and electric stacker.
Electric Forklift
The direct alternative to the IC forklift truck is an electric forklift. These electric motors of these machines are powered by either a rechargeable industrial battery or an external power conveyance system. OM offers a variety of electric forklifts with rated loading capacities ranging from 1.2 ton to 3.5 ton. Modern electric forklifts are equipped with highly efficient AC motors alongside a fully electronic controlled traveling, lifting, and steering system.
Key Advantages
Electric forklift trucks are highly efficient and produce zero emissions. It's good for both the environment and the workplace, its silent in operation. This creates a very positive and healthy environment for the employees and workers. Which also makes electric forklifts ideal for indoor and warehousing operations.
As fuel used is cheaper, electric forklifts operate at lower costs. Alongside, having fewer moving parts makes it easier and cost-effective to maintain. The electric motor requires relatively lower fluid replacements and has considerably less amount of maintenance downtime and breakdowns.
Beyond the high performance, dependability, low operating costs, low maintenance, health, safety, and environmental benefits, electric forklifts have some other advantages over IC lift trucks including:
● Better stability due to low center of gravity and battery weight
● Better visibility due to the absence of the exhaust manifold
● Enhanced weather resistance
● Smaller turning radius
● Reduced vibrations and operator fatigue
● Safe to use around food products
● Lower cost of ownership
● Longer product life cycle
Electric Stacker
Electric stackers are another material handling equipment that has become a viable product for multiple indoor and outdoor operations. OM stackers offer enhanced functionality to material handling operations. It operates at a lower load range of 1 to 1.6 ton. This adds versatility to your material handling fleet, enhancing productivity.
Key Advantages
Today, electric stackers are available in different load-bearing capacities with different lifting height options. It can be used in a variety of ways like loading-unloading trailers or for stocking at warehousing facilities. Stackers are designed to work comfortably in narrow aisles with operational functionality to tilt both forwards and backward for safer load handling.
The battery of the machine can be unmounted easily making battery replacement and maintenance very convenient. It is highly safe to operate and has numerous safety features as emergency controls.
The numerous advantages of electric forklifts and electric stackers have made them the perfect alternative to diesel and gas-based lift trucks. OM offers an array of electric stackers and forklifts to meet the needs of your business. Harness the abilities and strengths of these new-age material handling equipment can benefit your company, visit https://om-mh.com/products/#electricforklift
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Forklift Retirement: How to decide when it's time?
Today, various modern worksites, warehouses, manufacturing industries, and construction sites have adopted different material handling equipment to fulfill specific purposes and enhance productivity. Companies are employing a mix of different tools together with an aim to derive productivity and function at a high speed. Forklift trucks have been at the forefront of this transition for many years now.
More and more industries have started employing forklift trucks for their storage and warehousing needs. Forklifts help organization reduce costs, better handling of material, reduce handling accidents, increase efficiency and productivity. Over the years, the forklift has also evolved—with the introduction of electric forklifts and electric stackers for warehouses, the adoption rate has further increased.
Any equipment, however useful, is bound to have a service lifecycle. But it is often hard to understand when to retire and replace heavy-duty equipment, especially forklift trucks. So here are the factors to look at while considering forklift replacement.
1. Excessive forklift wear and tear
It's important to complete schedule maintenance of forklifts irrespective of their fuel type—and keeping a good maintenance record helps improve efficiency and the overall life of the vehicle. However, unavoidable prolonged usage can lead to a need for regular repairs which can be a cue for you to consider forklift replacement.
Paying for continual repairs makes the cost of replacing worn parts or electrical components higher. To avoid such situations, you must consider replacing or retiring the machine if you have the following regular repair needs:
● Hydraulic leaks
● Clogged fluid lines
● Worn chains
● Jammed mast
● Battery problems
● Unbalanced suspension
● Steering difficulties
2. Delays & Downtimes
Downtime for any unit in your forklift fleet can directly affect your business efficiency as the losses incurred can cost much more than parts and labor. If your diesel or electric forklift, electric stackers, reach trucks, or any other material handling equipment is on downtime- being repaired, an additional cost due to idle operators is also incurred. That is why it is important to have a backup equipment. If not, when the lost profits due to delays in product movement are taken into account, the total cost of downtime may impact the overall productivity.
However, forklifts which have been used over a period of >7 years might give a lesser output. So, it becomes vital for your facility to retire a forklift when delays start affecting your operations.
Initiate appropriate countermeasures beforehand
To ensure optimal performance your equipment must always be well maintained. It is a fact that poorly maintained equipment can lead to an accident, injury, or failures. Such events can easily be avoided by regular inspections and regular maintenance cycles. Apart from being a good practice, it also helps you predetermine the signs of wear and tear on all your material handling equipment—be it diesel or electric forklift, electric stackers, reach trucks, etc.
Establishing counter measures beforehand can help you cut losses and take appropriate actions just in time. If you are experiencing such issues with your fleet, get in touch with an authorized Kion OM dealer and get a forklift suitable for your material handling needs.
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The Modern Forklift - the bedrock of the warehousing district
How do supply chain infrastructures and distribution centers leverage lift trucks to handle surging e-commerce needs?
The global influx of e-commerce demands has triggered a forced evolution of manufacturing industries. With the world keen to explore an increasingly digitized landscape, there has been a significant increase in the demand for warehousing zones and distribution spaces in the face of a thriving e-commerce global presence. This in turn has necessitated the growth of a key component in the logistics infrastructure—material handling/ moving/ shifting systems.
To balance the ebb and flow of supply-demand cycles, industries require forklifts to keep distribution channels up and running.
Today, forklift trucks and other material handling equipment have become the preferred choice of transport for many modern industries. These powerful machines are well equipped with features and enhance portability and productivity by prioritizing quality transportation.
Modern forklifts are equipped with many features that benefit the warehousing industry, some of them are:
Ergonomic Design
With the ability to operate under extreme temperatures, and adapt to acute terrain and harsh environments, forklifts are highly reliable and performance-oriented. The functionality of modern forklifts can be increased with attachments. Optimum placement and alignment of attachments help operators with line-of-sight and provide sharp visibility for handling low-lying or high-altitude loads.
Forklift trucks are designed for both internal and external use, depending on the application. With a high-capacity battery charge, forklifts can now be used for long hours and can be the ideal machinery for material shifting.
Improved Safety Measures
Safety is the highest priority when it comes to warehousing with machines. With advanced engineering techniques, OM forklift trucks have progressively developed built-in safety features to reduce risks to people and goods. From assistance support systems to critical alert signals, innovative features and intelligent solutions have been integrated to increase safety.
Highly Adaptability
Performance optimizing developments allow for forklifts to be used for a whole range of loads, heights, and conditions. OM forklifts can carry full load capacity at maximum height of 4.5metres. This makes the forklift highly performance oriented.
High-performance fuel-efficient engines
Energy-efficient models increase usability while simultaneously balancing energy consumption and elevating productivity. All this without compromising operations and delivery. Forklifts boast all-weather durable machine parts that lengthen the lifecycle duration of forklifts which leads to cost-saving and better returns on investments. Depending on the purpose, OM offers variants like diesel-operated or electric-powered material shifting equipment.
Making material handling easier.
However, as the industry is growing, the need for reliable, productive, and versatile alternatives has increased. OM forklifts are constantly researching and modifying their products to stay at the forefront and deliver innovation to the evolving market space. The company offers next-gen electric forklifts, reach trucks, electric stackers and more, to simplify a myriad of tasks for the warehousing industry. Ranging from loading-unloading sequences to lifting and depositing.
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5 Tips to improve warehouse efficiency and productivity
The modern business landscape in India is changing rapidly. The year 2020 marked the rise of the digital era—many businesses switched to online mediums to reach more audiences. The e-commerce industry thrived and created demand in various other segments of the supply chain. During this surge, the warehousing and logistics industry also noticed a significant rise in the size of inventories and shipments. This has invited several challenges.
Today, the warehousing and logistics industry in India is putting in efforts to maximize productivity and efficiency. It aims to handle the increased volume of inventories, receipts, shipments, orders and returns better than ever. There are many approaches to achieving results, with processes as simple as workflow optimization others as complex as AI algorithms. So, here are some tried and tested tips to improve warehouse efficiency and productivity.
Manage Your Space
You need space to build a warehouse and manage that space to run a warehousing business effectively. A well-designed layout for the available floor space is conducive to smooth operations and simulates maximum productivity. This can be achieved by using the vertical space effectively. Tall shelves of inventories accompanied by the right material handling equipment or material shifting equipment can allow a better storage capacity for the same available floor space.
Additionally, using different sizes and types of racks with battery operated pallet truck and forklift trucks to store smaller or heavier cargo respectively can further segment the layout and help organize the inventory better. It also reduces operational challenges like unsafe storage, and bottlenecks while shipping, etc.
Reduce Physical Processes
Management of space at a warehousing facility can prove to be effective, however, to obtain the best possible efficiency it is necessary to remove the unnecessary.
Warehouses usually are large facilities spread across acres of space. The employees at a typical Indian warehouse, walk to the respective aisles—load or unload manually—then report to the respective station. This process emphasizes on manual labour and the productivity for the warehouse is dependent on labor efficiency. Additionally, this method requires a significant amount expense and also invites various hazards.
The best productivity and efficiency can be achieved by using equipment that reduces human effort and errors. Motored material shifting equipment like forklift trucks, battery-powered forklift trucks, reach trucks, battery operated pallet truck and electric stackers promote agility, in turn, increasing efficiency.
Welcome Technology Solutions
Warehousing is a complex operation with many possible areas of improvement for productivity. However, advanced logistics technologies like automated robots, warehouse management systems (WMS), AI & ML solutions for inventory management, and other technological solutions are proving to be effective.
These solutions are able to identify the pain points and bottlenecks of your current systems and processes. A well planned technology investment to address specific challenges of your warehouse can help boost productivity and efficiency.
Resize the Inventory
For some warehouses, maximum efficiency and productivity can also be achieved by shrinking the inventory. Keeping only what you serve by targeting only a few segments can help you maintain an agile process. This can be achieved only by reducing or eliminating safety stocks. You can also get frequent deliveries in smaller quantities from suppliers to avoid a stock out.
Summary
The warehousing industry has seen a sudden demand in recent years. Adhering to which the industry has devised new practices and measures to ensure productive and efficient operation. These processes aim to simplify the various aspects of a warehouse by implementing disruptive and practical solutions.
It is very important to simply tasks for the workforce in order to improve productivity. Various material shifting equipment can be used to perform different operations like diesel powered forklift trucks, and electric warehouse equipment can maximize the efficiency and productivity of a warehouse. Finally, it is very important to understand the requirements of your business. Speed up the processes wherever possible and shrink the inventory to serve a specific segment with the highest possible efficiency.
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Common Misconceptions About Forklift Training
Despite the amount of information available online, there are many misconceptions about forklifts and forklift training. There is a genuine reason for the confusion, myths, and misconceptions. When it comes to operating warehouse forklifts and forklift training, there are several layers of information regarding regulations, directives, policies, standards, best practices, guidelines, manufacturer’s instructions, etc. It makes sorting out the important stuff a little difficult. We are going to dispel some of the more common misconceptions about forklift training.
Forklift operators must be certified
Governing authorities toss around the term ‘certify’ so freely that it is possible to mistake certification as a legally mandatory requirement. According to the guidelines, it is the employer’s responsibility to ensure that each operator has been trained and evaluated properly.
Operators need a certificate of competence issued by an officially recognized regulatory authority to prove their qualifications, but it is the employer of the forklift operator who must provide proof of the competence of warehouse forklift operators.
While it is true that operators must hold a valid certificate to work, they must also be familiar with the specific equipment they are hired to operate. It’s imperative that employers provide specific and familiarisation training (and re-training when required) before authorising either permanent or contract-based staff to work.
Forklift operators must carry an operator’s license on them while using a forklift
Except for a few select locations, forklift training certificates are not required during the actual forklift operation. Issuing a certificate is a quick, easy way for a supervisor to confirm an operator has been formally qualified. The forklift training certificate warrants that the operator is qualified to use the truck, but its physical presence is not compulsory when the operator is at work. Known exceptions are restricted to a certain province in Canada
Forklift operators must be re-certified every three years.
Regulations state that operators’ knowledge and skills be re-evaluated at least every three years. If any unsafe behaviour is observed, only then must those operators receive a refresher course in forklift operations.
A forklift training course must be provided in the following circumstances:
The operator has been observed conducting forklift operations in an unsafe manner.
The operator has been involved in an accident or near-miss incident.
A condition in the workplace changes in a manner that could affect the safe operation of the truck.
If the operators are found to be proficient and their working conditions have not changed, then additional training is not required.
If any of the issues are apparent, then training and evaluation may need to be done before the specified time interval.
While quality forklift training (or re-training) is vital for safety, good supervision from capable supervisors is critical to ensure fewer incidents and improves efficiency.
Once qualified, forklift operators can operate anywhere, on any type of equipment
An operator’s area of work is restricted to the workplace in which the certification they were issued and are not transferable. Regulatory authorities expect operator training to be limited to the worksite and the equipment specification for which the operator has registered.
For example – If you acquire a new larger counterbalance, different from what your employees are used to, even if it is the same brand, it will be significantly different to operate. In this instance, the operator should undergo conversion training. However, novice retraining is not usually needed.
Operators don’t need training on loads above a forklifts’ rated capacity, if they’re already trained on that truck
It is imperative that forklift safety and training is taken seriously. Regardless of whether your staff are trained to operate safely on specific types of truck, you must first ensure they are given the right equipment for the job in hand.
If a lift truck is not unduly rated to handle a particular load, that load must not be moved, even by a trained operator. Never attempt modification of existing trucks with longer forks or added weight without the authorisation of the manufacturer.
OM a leading forklift manufacturer in India that provides forklift training along with forklift maintenance and sales services. With a team of experts OM is well equipped to offer you best quality warehouse forklifts as per your business requirements and additional services to provide you a seamless material handling experience.
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7 ways to minimize forklift downtime for your business.
Although forklifts have undergone drastic transformations over the past several decades, the basics of good fleet management remain the same. The basic tenets are centred around supervised management and periodic forklift maintenance procedures which ensure low operational cost and high productivity.
Operating a warehouse forklift fleet in today’s business ecosystem poses a demand on efficiency. There are basic practices any organization must follow in terms of forklift operations and maintenance to reduce forklift downtime.
1. Keep a track of your fleet and maintain records
Crunching numbers is a sure-shot path to maintaining the quality of your hardware. You’ll want to keep a track of several details -
a. Purchase or rental price
b. Date of purchase
c. Brand
d. Model/ Serial Number
e. Maintenance logs (dates, issues)
f. Engine hours
Ensure that the forklift maintenance sheets are kept in the truck’s file so that it is easily accessible whenever required.
2. Optimize the Forklift Replacement Cycle
There is no single answer for when a warehouse forklift should be replaced. Most companies, depending on its application, replace their forklifts every five to seven years. Performance profiles for each warehouse forklift have to be carefully curated over time to determine the endpoint of a fleet vehicle.
3. Keep Spare Parts handy
The benefit of keeping a forklift maintenance log is that you can analyse the trends from previous repairs and breakdowns and keep a stock of spare parts in your inventory, ready for use. An annual review of repair trends can help you design the budget and stock the ideal quantity of spare parts. This is useful in reducing forklift downtime.
4. Know your quirky machines Inside and Out
There is a plethora of warehouse forklifts with a whole lot of eclectic personalities to match. Keeping track of your fleet’s different makes, models and maintenance required can be an asset when it comes to handling forklift maintenance schedules. Consult the user manuals for any information regarding forklift operation, application and maintenance.
5. Match the Forklift with the application
Research on forklift operations reveals that many times specifications do not match the job requirement, the usage cycle they are generally used for. For optimum productivity, forklift specifications need to match the job and load requirements.
If you haven’t had a local dealer audit your forklift operations, call and request one soon. It is imperative to increase worksite productivity.
6. Perform planned maintenance
Perform planned maintenance after specified usage hours. It is important to keep your vehicle running smooth, by completing scheduled maintenance. This includes tasks like oil changes, filter inspections and battery recharge.
The same is true with warehouse forklifts. Planning regular maintenance checks can reduce downtime and operating costs. This could help you find small faults that, if ignored, over time could have resulted in major breakdowns.
7. Train forklift operators
Ensure that the people operating the machines are well trained and have received training with genuine certification. Take the time to watch the forklift operators at work, how they handle the equipment and how they deal with issues.
Regular re-training on the basics of forklift handling and safety procedures is a good way to save costs. Train your operators to perform daily or pre-shift inspections to avoid workplace hazards.
These are some of the main points to keep in mind when managing forklifts. The aforementioned tenets are crucial for optimum worksite fleet management. Sticking to these procedures will ensure minimum downtime and increased work productivity.
If you are seeking services like forklift annual maintenance, training, or buying forklift spare parts, OM is a leading forklift manufacturer in India that provides these services along with a wide range of material handling equipment to fit your business need. Click here to explore: https://om-mh.com/ .
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Forklift Tires: Impact of tire wear can cost your forklift productivity levels.
Forklifts are warehousing operator’s best companion to ensure high productivity. Out of all the things that makes forklift an asset for the material handling facility, tires are one of the most important parts. Are you wondering why? Tires ensure that the load is balanced equally and the movement is seamless. To ensure the loads are properly moved from one place to another, forklift maintenance and assessing tire quality is imperative.
Whether your forklift has cushion, solid pneumatic, or air pneumatic tires, proper tire maintenance will go a long way. But if it takes a backseat amidst managing the workload at your material handling facility, it is most likely to affect productivity levels of your forklift and the warehouse facility. Here is how tire quality can affect productivity of a forklift.
Damages equipment or workplace
The load carried by a forklift needs to be equally distributed to ensure smooth movements. If one of the tires of a forklift are deflated one way or the other, there are high chances that the load will not be distributed evenly through the chassis to the ground. This condition can cause damage to the forklift, the load, as well as the floor. Hence, it is important to check the condition of the tires and flag any issues before operating it. Identifying defects and issues prior to forklift operation is an important part covered during forklift training. It ensures that the possibilities of most common accidents are ruled out thereby offering a safe working environment.
Increases maintenance cost
It is always recommended to do a thorough inspection of tires before forklift operation. If there are defects in the tires which are overlooked, the issues that are currently present might aggravate later. The wear and tear of tires can later result in expensive forklift maintenance. Therefore, following a routine checklist before starting forklift operation is important. This is a vital part of forklift training program that helps the operator understand the significance of routine check-up and how it ensures their safety as well as others working in the vicinity.
Affects longevity of the forklift
When you invest a large amount in forklift tires, you need to follow proper maintenance routine to enjoy great output. Improper forklift maintenance has repercussions that can cost you more than your investment. Always invest in good quality tires that are compatible with you forklift. Failing to consider what tire type will suit your forklift applications can result in numerous issues and wearing of tires faster than expected. Also, every tire type needs different maintenance. Once you decide a tire type ideal for your forklift, you must understand the maintenance procedure from the manufacturer to enhance the longevity of the tire and the forklift as well.
Increases risk to forklift operator
Worn out tires can hamper the stability of forklifts handling heavy loads that can result in severe worksite accidents. For safe forklift operation, a lot depends on choosing the right tire type as per the applications and adhering to proper forklift maintenance. It offers a safe working environment and is economical as well. For instance, if your warehouse demands durable forklift tires, solid pneumatic tire is a good investment as it is designed using hardened rubber that does justice to toughest working environments. Similarly depending upon your application and work intensity you can decide between cushion tires and air pneumatic tires.
A lot depends on tire quality to ensure your forklift delivers the desired output. If you have experienced what a wrong choice of tire or improper maintenance can do to your warehouse productivity levels, learn it through us. This blog has been created to keep you informed about the possible mistakes you could make beforehand, there is more than information that we can offer. We have got all your requirements covered, whether it is finding the right forklift for your business, gaining forklift training and ensuring proper maintenance. Learn more about our services and products here: https://om-mh.com/.
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Planning to buy a new forklift? Consider these tips to make the right choice
Buying a new warehouse forklift is a big investment and can result in a high Return on Investment (ROI). But deciding which one to buy can be a complex and time-consuming process. Hence, taking an organized approach to come to a decision is highly recommended. Choosing a warehouse forklift that complements your business requirement increases productivity levels, decreases overall downtime, and enhances safety of your storage. Clear understanding of the basics of forklift operation, business requirements, and workload intensity will help you make the right choice. Besides these understandings, here are some tips that help you arrive at a right decision about which forklift to buy.
Assess the lifting capacity and height
First assess the load capacity. Take the highest load to be carried and add the weight of pallets or bin carrying the load to it. It is advised to increase this summation amount to 10% and look for lifting equipment pertaining to the weight now. For low load capacities, 1.2Ton to 5Ton, electric forklift is good. For heavier capacities, prefer diesel. Next, is the height. If your storage facilities have the provision to store loads at a height, you need to consider a forklift that can reach there. For this you need to assess the lifting height of a forklift. Also, check with the deration at higher heights. Different models can lift loads at various heights. Also, you should consider height restrictions if your facility has any as well as the aisle width because it can impact your decision too. For heights also find out if there are any entry or exit point heights, this also defines the equipment choice.
Consider your forklift operation area
The forklift operation area plays a major role in deciding which forklift to buy. Before you buy a new forklift, it is important to consider the working conditions. For instance, if yours is a pharmaceutical, food and beverage warehouse facility then a battery-operated forklift will be a good choice as it offers a clean work environment devoid of any disturbances and plays no part in noise and air pollution. Also, assess the temperatures of the working place, for higher temperatures, diesel forklifts are advised, and electric forklift are ideal for cold temperature or cold storage. Also, assess the aisle width across the space of operation. There are facilities where the width between two aisles is low, this requires compact equipment which can maneuver easily across aisles.
Decide the tire type
Your business environment will help you decide what type of tires you should go for. If most of your material handling work happens indoors then consider a forklift with cushion tires. These are less expensive and have a tighter turning radius. Or if most of your material handling work happens outside then go for a forklift that works well with solid pneumatic tires.
Assess your workforce capabilities
Before you decide to buy a new warehouse forklift, you must assess the knowledge of your forklift operators. If it is a new kind of a forklift your operators haven’t used before, consider scheduling a forklift training session first. Forklift operation is a skilled task and needs to be done with utmost care. To ensure you are offering a safe working environment, proper forklift training before forklift operation is a must.
Select an engine type
Different businesses involve different forklift operation. If your warehouse facility stores food or pharmaceutical products then a battery-operated forklift will be a suitable choice. If majority of load at your facility comes under the heavy-duty category, then fuel-propelled forklift like diesel forklift will work well.
Choose a forklift manufacturer carefully
It is highly recommended that you buy forklifts and other material handling equipment from a trusted forklift manufacturer. Buying equipment from the same manufacturer will help you in lowering costs and help maintain efficiency. Also, this will build good relationship with the manufacturer and ensure that they will serve you with the best of their ability.
Buying a forklift requires a lot of considerations and planning. No matter if it is your first-time buying forklift or you’ve bought some in the past, careful assessment plays a major role in procuring a suitable one. OM is a leading forklift manufacturer in India that has a wide a range of forklifts and material handling equipment that will help you lift productivity level of your warehouse facility. Additionally, OM also offers forklift maintenance services as well as provides genuine forklift spare parts to ensure there is less to no hinderance in your material handling jobs.
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Get the most out of your forklift with these maintenance tips.
Every equipment needs proper maintenance to ensure it serves the work requirement beyond its warranty period. The forklifts and other material handling equipment at your storage facility needs maintenance too for maximum safety and reliability. One cannot expect that any piece of machinery will continue working flawlessly unless trained engineers, operators, and technicians are spending ample time in maintaining it. Negligence towards forklift maintenance can not only pose challenges in its smooth functioning but also cost money and cause accidents that may affect your material handling productivity and smooth operation.
Regular maintenance not only helps to keep your forklift in a good working condition but also decreases expenditures. Timely forklift maintenance can identify issues and help rectify them before it causes a serious problem that can result in loss of business and fatal injuries.
Here are a few tips that will help for forklift maintenance and ensure reaping business benefits from it for a longer duration.
Start with cleaning the forklift
Gathering proper knowledge about the basics during forklift training is the key to ensure proper forklift maintenance. Cleaning the forklift is the first thing operators must do before forklift operation. This practice will help remove excess oil and dirt allowing the vital parts of the forklift to work smoothly.
Check for leakages and change the oil for better performance
Regularly changing the oil is the most important part of forklift maintenance. It ensures that all the parts of a forklift are well lubricated and there is no sludge formation or corrosion. Failing to change the oil regularly can affect forklift operation as it causes friction between the machine parts leading to damage to the forklift’s efficiency and longevity. Hence changing the oil of the machine regularly is highly recommended. Check for any leakages before you start the forklift, especially for oil leakages. If you observe oil leakages or hear the sound of machine parts brushing against each other, report the issue immediately before it causes more damage.
Move on to check the braking system
Brakes are as important for a forklift as it is to any other vehicle. So, it is essential to check the braking system as soon as you get behind the wheels. A forklift loads and unloads weights all the time and hence needs a fully functional braking system to bear the load and avoid any damage to the objects being moved or accidents. If you observe issues with the braking system, don’t overlook them. It is a concern that needs to be escalated to the supervisor and get it fixed.
Check the tire pressure
Tires enable a forklift to perform the loading and unloading function efficiently. They help in bearing the weight and facilitate easy movements while carrying the load. Hence, it is important for a forklift operator to check the gas pressure in the tires before operating the forklift. Insufficient gas pressure that is over-inflated and under-inflated tires can cause poor traction which can increase the risk of accidents and load damage. It is recommended to inflate the tires with the right amount of gas pressure and check for proper gas pressure before loading or unloading.
A daily forklift checklist is an important part of forklift training as strengthens the basics of forklift operation. The checklist consists of checking for things mentioned above and many more for identifying and rectifying defects and issues with a forklift to eliminate the risk of accidents and load damage. If you are looking for forklift training or annual forklift maintenance, OM is a leading forklift manufacturer in India that also offers you a wide range of forklifts to buy.
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Safety tips to follow that makes your material handling facility safer or Rules to adhere to while working in a material handling facility
Working in a material handling facility should be as per guidelines to increase the efficiency of the factory warehouse. With the right knowledge and proper training, working in a warehousing company is equally rewarding. However, the onus of offering a safe working environment falls on everyone working in the facility alike. Managers, operators, supervisors, and workers are all responsible to make sure there are fewer possibilities for an accident to happen. Here are a few safety tips which will help you maintain a safe surrounding even while working extensively with high efficiency.
Offer proper forklift training
When it comes to enhancing safety at a storage facility, the first thing to consider is offering is a proper forklift training to the employees. Employers must prioritize imparting as much knowledge about safety practices to the ground staff as well as forklift operators. This will not only help them be better at their jobs but also increase the safety quotient of the facility.
According to the statistics, most accidents happen due to improper forklift training. Therefore, providing proper forklift operation training needs more attention as working with a forklift is not an easy job. It needs an operator to be fully trained and qualified to operate. Working with a qualified forklift operator will reduce the possibilities of accidents as well as boost productivity.
Using material handling equipment correctly
Material handling equipment makes life easy at a storage facility and also enhances safety and productivity by using the right equipment for the required assignment. Using the wrong equipment can be dangerous as it can cause damage to the load, the machine, or the operator. Proper know-how of using material handling equipment helps offer a safe working environment. For instance, if the load is to be placed in compact places, a forklift operator must know that a forklift made to offer easy manoeuvrability in compact spaces will be a suitable choice or using a warehouse equipment like reach truck or stacker. Failing to take such a will result in damaging the loads around as well as the forklift leading to increased expenditure in repair that could have been avoided in the first place. Also, it would reduce the efficiency of the equipment being used.
If you are new to the material handling business, a forklift manufacturer will be able to help you with all the information about the proper usage of any material handling equipment.
Following worksite safety rules
Every warehousing facility has some rules which all the employees must adhere to. Failing to do so most likely result in minor or major accidents or damage to the load. Rules such as driving on a designated path, adhering to the speed limits, checking signs and drive accordingly and looking out for docks, ramps, and bays are to be strictly followed to offer a safe working surrounding.
Wearing safety workwear
Wearing protective clothing while working in a warehousing facility ensures that you are safe from the common accidents that happen most often. High visibility jackets, safety shoes, industrial hats, gloves and tight clothing are a must while working in a material handling location.
Running a routine inspection on the forklift
For a smooth forklift operation, as an operator, you must run a thorough inspection before you start working with it. The daily check includes checking for leakages, proper functioning of horn, lights and controls, sufficient air in tires to name a few. It helps in identifying issues beforehand and escalating them to the worksite supervisor to take immediate action. Acting on the defects right away will help reducing forklift maintenance costs and the possibility of accidents as well as increase the longevity of a forklift. Failing to perform a routine check on the forklift or any other material handling equipment before using it can cause serious accidents and an increase in repair costs.
If you are planning to buy a new type of forklift or other material handling equipment or availing services like forklift training and forklift maintenance and repair, OM is a leading forklift manufacturer in India that offers these services along with a wide range of forklift models that can be a great value add to your material handling facility.
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Lift productivity levels at your storage facility with Plus Series Forklifts
Any warehouse facility where material handling is paramount demands a forklift
that has features and helps in easing work and increases productivity. But if your
existing forklift is showing signs of damage or affecting your productivity levels,
it’s time to consider buying a new one. We know deciding which forklift to buy is
a tough task but here we are with a forklift manufactured by OM, a leading
forklift brand in India, which is well-equipped with features that will introduce
ease of working as well as lift productivity levels.
Experience the Plus with Plus Series Forklifts
The Plus+++ Series Forklifts from OM are designed considering the
requirements of material handling facilities. Forklift operators, worksite
managers, and workers expect a forklift to have safety features, extended
warranty, and display performance in operation. And the Plus+++ Series
Forklifts give you just that along with other hi-tech features to enhance the
efficiency of working.
Performance+: Superior Performance for Better Productivity
OM understands the vitality of efficient material handling equipment and hence
they have introduced the Plus Series Forklifts. These forklifts are designed to
deliver higher performance by enabling operators to be more productive while
working with them. The Plus+++ Series Forklifts lift a full load at 4.5 meters,
unlike other forklifts that can lift loads lower than the mentioned load capacity at
a certain height. Using these forklifts will help you deliver better output, carry
heavier loads and offer better performance.
Safety+: Increased Safety for Safer Shop floors
A safe working environment in a large storage facility is a must. The most
effective way to ensure forklift safety is to adhere to site rules and get proper
training before getting behind the wheels. But using OM Plus+++ Series Forklift
you will experience enhanced safety as it comes with a rear proximity sensor
which helps in guiding a forklift operator safely by alerting about obstacles while
moving in the reverse direction. Also, for extra safety, Plus+++ Series forklifts
come with an Operator Presence System (OPS) that has sensors to detect the
presence of an operator. There will be no operation if an operator is not on the
seat (this feature is available for EVX Plus+++ model). Furthermore, these
forklifts have reverse handle horn that supports an operator for easy reverse
operation and alert pedestrians and other workers in the vicinity.
Life+: Longer Life and Lower Maintenance Cost
Unlike other forklifts in the market, Plus+++ Series Forklifts come with an
exclusive warranty period of 2 years. Also, OM offers annual maintenance for the
forklifts which takes care of your forklift’s working condition beyond the warranty
period and there is no need for frequent and expensive maintenance rounds.
Furthermore, the paint applied on the Plus Series Forklift is a high-tech 2-tone
structure paint that protects the metal underneath from rusting as well as
displays better aesthetics. So good quality and good looks of a Plus+++ Series
Forklift are guaranteed.
If you are looking for battery operated forklift in the Plus+++ Series range, we
have ample models that could be the best fit for your material handling needs.
You can explore features of the Plus Series Forklift named DVX Plus, KAT Plus,
EVX 20 Plus, and EVX 30 Plus. These forklifts are designed to offer better
performance, enhanced safety, and better aesthetics to add great value to your
business not only by its features but looks as well.
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