#Carbon Steel Buttweld Fittings Dimensions
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SSP Metal and Alloys is the leading manufacturers of Butt-weld Fittings in India
SPP Metal & Alloys provides buttweld fitting that stick to ASME requirements. Specialized producers may provide them with various materials, such as Nickel Alloy, Super Duplex, Stainless Steel, and Duplex, or 6% Moly. Top Manufacturer & Supplier of high-quality buttweld fittings such as 45, 90 Degree Elbow, Equal, Unequal Tee, Concentric Reducer, Cross. For more details visit our website now.
#blind flanges#Carbon Steel Buttweld Fittings Dimensions#Buttweld Pipe Fittings Supplier In Mumbai#Stainless Steel Buttweld Fittings#Buttweld Pipe Fitting
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Buttweld Fittings and Their Applications
Buttweld fittings are an essential component in piping and plumbing systems. They are used to join two pipes together at a 90-degree angle, making a secure and permanent connection. The process of making a buttweld fitting involves shaping the pipes into a specific shape, welding them together, and then polishing the joint for a smooth finish.
Buttweld fittings are a crucial component in piping and plumbing systems. They come in a plenty of shapes, sizes, and types, making them versatile and adaptable to a wide range of applications. Buttweld fittings have a strong, secure, and permanent connection, making them ideal for transporting fluids, gasses, and other materials in pipelines, refineries, chemical plants, and other industrial facilities.
Benefits of Buttweld Fittings:
Durability: Buttweld fittings are known for their durability and strength. The welding process used to create a buttweld fitting creates a permanent bond between the pipes, making it one of the strongest types of fittings available.
Versatility: Buttweld fittings are available in a variety of shapes and sizes, making them adaptable to a wide range of applications. They can be used in different types of pipelines, including those used in the oil and gas, power generation, water and waste management, and food and beverage industries.
Cost-Effective: Buttweld fittings are a cost-effective option compared to other types of fittings. They are manufactured from raw materials that are readily available, making them less expensive than other types of fittings.
Leak-Free: Buttweld fittings are known for their leak-free connections. The welding process used to create a buttweld fitting creates a strong and permanent bond, reducing the risk of leaks.
Materials Used in the Manufacturing of Buttweld Fittings:
Carbon Steel: Carbon steel is the most commonly used material in the manufacture of buttweld fittings. It is durable, cost-effective, and readily available.
Stainless Steel: Stainless steel is used in the manufacture of buttweld fittings in applications where corrosion resistance is a concern. It is commonly used in the food and beverage industry and other applications where hygiene is a concern.
Alloy Steel: Alloy steel is used in the manufacture of buttweld fittings in applications where high strength and durability are required. It is commonly used in the oil and gas industry and other applications where high temperatures and pressures are present.
Duplex Steel: Duplex steel is used in the manufacture of buttweld fittings in applications where high strength and corrosion resistance are required. It is commonly used in the water and waste management industry and other applications where both strength and corrosion resistance are a concern.
There are several types of buttweld fittings:
Buttweld Elbows Fittings: Elbows are the most commonly used type of buttweld fitting. They come in different degrees, including 45-degree, 90-degree, and 180-degree elbows. They are used to change the direction of the flow of fluid or gas in a pipeline.
Buttweld Tees Fittings: Tees are used to split the flow of fluid or gas in a pipeline. They come in two types - equal tees and reducing tees. Equal tees are used when the diameter of the inlet and outlet are the same, while reducing tees are used when the diameter of the inlet is larger than the outlet.
Buttweld Reducers Fittings: Reducers are used to connect pipes of different diameters. They come in two types - concentric reducers and eccentric reducers. Concentric reducers have the same centerline, while eccentric reducers have a different centerline.
Buttweld Caps Fittings: Caps are used to close off the end of a pipe. They come in a variety of shapes and sizes to fit different pipe diameters.
Buttweld Crosses Fittings: Crosses are used to split the flow of fluid or gas in four directions. They are similar to tees but have an additional branch.
Buttweld fittings are used in a wide range of applications:
Oil and Gas Industry: In the oil and gas industry, buttweld fittings are prominently used for transporting oil, natural gas, and other hydrocarbons. They are used in pipelines, refineries, and chemical plants.
Power Generation: Buttweld fittings are used in power generation facilities to transport steam, water, and other fluids.
Water and Waste Management: Buttweld fittings are used in water treatment plants, sewage treatment plants, and other waste management facilities to transport wastewater, sewage, and other fluids.
Food and Beverage Industry: In the food and beverage industry, buttweld fittings are used to transport food, beverages, and other liquids. They are used in breweries, dairies, and other food processing facilities.
In conclusion, buttweld fittings are an essential component in piping and plumbing systems. Their durability, versatility, cost-effectiveness, and leak-free connections make them a popular choice in a wide range of applications. They are manufactured from a variety of materials, including carbon steel, stainless steel, alloy steel, and duplex steel, to meet the specific requirements of each application.
#Buttweld Fittings#Buttweld Elbow#Buttweld Fittings Manufacturer#Buttweld Pipe Fitting#Stainless Steel Buttweld Fittings#Carbon Steel Buttweld Fittings Dimensions#Buttweld Pipe Fittings Supplier In Mumbai
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Butt Weld Tee Fittings Manufacturer in India
We are occupied with giving prevalent quality Butt Weld Tee that are planned and created utilizing evaluated steel to guarantee elite and strength. In addition, these tubes are broadly utilized as a part of mechanical support, agrarian executes and private funnel fittings.SPECIFICATION
Size:
1/8" NB TO 48" NB (Seamless & Welded)
Wall Thickness : Sch.5S to Sch:XXS
Features:
Robust construction
Accurate dimensions
Perfect finish
Low maintenance
Available Types :
Buttweld Equal Tee
Buttweld Reducing Tee
Connection Butt Welding:
Standard ANSI, JIS, DIN, EN, ISO, GB, SH AND HG
Material Carbon, Stainless and Alloy
Certificate API, ISO9001: 2000, CCS
Packing wooden cases or customized
Production Capacity 10000PCS per month
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The Vital Role of Buttweld Fittings Manufacturers in Industrial Piping
Every joint and connection holds immense significance in the intricate web of industrial piping systems. Among the key components ensuring the seamless flow of fluids and gases are buttweld fittings. Behind the reliability and precision of these fittings lie the expertise and craftsmanship of buttweld fittings manufacturers. In this blog, we delve into the essential role these manufacturers play in providing high-quality fittings that form the backbone of industrial infrastructure.
Understanding Buttweld Fittings
Buttweld fittings are pipe fittings used to connect pipes of different sizes or change direction in a piping system. They are characterized by a bevelled end that facilitates welding to the adjoining pipe, ensuring a strong and leak-proof connection. Common buttweld fittings include elbows, tees, reducers, caps, and crosses, each serving a specific purpose in piping systems.
Key Attributes of Buttweld Fittings
Strength and Durability: Buttweld fittings are known for their robust construction and durability, providing long-term reliability in demanding industrial environments. They are manufactured from high-quality materials such as carbon steel, stainless steel, and alloy steel, ensuring resistance to corrosion, erosion, and temperature extremes.
Precision Engineering: Buttweld fittings undergo meticulous machining and forming processes to achieve precise dimensions and tight tolerances. This precision engineering ensures compatibility and interconnectivity with pipes and other fittings, minimizing installation time and reducing the risk of leaks or defects.
Versatility: Buttweld fittings come in various sizes, schedules, and materials to accommodate diverse piping requirements across industries. Whether high-pressure applications in petrochemical plants or sanitary piping in food processing facilities, buttweld fittings offer versatility and adaptability to suit different environments and applications.
Weldability: The buttweld design of these fittings facilitates seamless welding to the adjoining pipes, creating a strong and permanent bond. Welded connections eliminate additional fasteners or adhesives, simplifying installation and ensuring structural integrity in critical systems.
Role of Buttweld Fittings Manufacturers
Buttweld fittings manufacturers play a crucial role in the supply chain of industrial piping systems, offering expertise, innovation, and reliability. Here's how they contribute:
Engineering Excellence: Buttweld fittings manufacturers leverage advanced manufacturing techniques and engineering expertise to produce fittings that meet or exceed industry standards. They employ skilled engineers and technicians who ensure the precise machining, shaping, and finishing of fittings to exact specifications.
Material Selection: Manufacturers of buttweld fittings carefully select materials based on the specific requirements of each application, considering factors such as temperature, pressure, corrosion resistance, and fluid compatibility. They offer various materials, including carbon steel, stainless steel, alloy steel, and speciality alloys, to meet diverse needs.
Customization: Buttweld fittings manufacturers provide customization services to tailor fittings to the unique requirements of clients and projects. This includes producing fittings in non-standard sizes, configurations, or materials and incorporating special features or coatings for enhanced performance or durability.
Quality Assurance: Quality is paramount in buttweld fittings manufacturing. Manufacturers implement rigorous quality control measures at every stage of the production process, from material sourcing to final inspection, to ensure that fittings meet the highest performance, reliability, and safety standards.
Conclusion
Buttweld fittings manufacturers are the backbone of industrial piping systems, providing essential components that enable the efficient and reliable transport of fluids and gases in diverse applications. Through precision engineering, material expertise, and commitment to quality, these manufacturers ensure that buttweld fittings meet the rigorous demands of modern industry, contributing to the integrity, safety, and efficiency of industrial infrastructure worldwide. As industries continue to evolve and demand higher-performance solutions, the role of buttweld fittings manufacturers remains indispensable in shaping the future of industrial piping.
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Citizen Pipe Fittings excels as a prominent Buttweld Pipe Fittings Manufacturer in Mumbai, offering a comprehensive range of products to meet diverse industrial needs. We take pride in creating top-notch fittings using high-quality materials like Carbon Steel, Alloy Steel, Stainless Steel, and Nickel Alloys.
Our product line consists of Elbows, Tees, Reducers, and Caps that come in different sizes and dimensions. We are dedicated to precision and durability, ensuring that our clients receive reliable solutions for seamless pipeline integration. Trust Citizen Pipe Fittings for manufacturing excellence and a versatile product range customized to your specific requirements.
For More Information:
Visit: https://www.citizenpipefittings.com
Email: [email protected]
Contact: 9820356311
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How are Buttweld fittings made?
Buttweld Pipe fittings are essential components in various industries, ensuring the seamless flow of liquids and gases. These fittings are crucial for industries such as oil and gas, petrochemicals, power plants, and many others. As one of India's leading Buttweld Pipe Fittings manufacturers, suppliers, stockists, and exporters in India, we pride ourselves on offering an extensive range of products in various grades, sizes, standards, and materials.
In this blog post, we will take you through a comprehensive guide on how buttweld fittings are made, shedding light on their manufacturing process and highlighting the benefits they bring to various industries.
The Importance of Butt Weld Fittings:
Butt weld fittings play a crucial role in various industries. They are specifically designed to create strong, leak-proof connections between pipes, ensuring the integrity of the overall system. These fittings are widely used in applications where reliable and durable connections are essential. Their robust construction and resistance to extreme conditions make them suitable for industries such as oil and gas, chemical, pharmaceutical, food processing, power plants, and so on.
Butt Weld Fittings Manufacturing Process
The manufacturing process of butt weld fittings involves several steps to ensure their integrity and reliability.
Raw Material Selection
The manufacturing process of buttweld fittings begins with the selection of high-quality raw materials. Commonly used materials include Stainless Steel, Hastelloy, Carbon Steel, Nickel Alloy Steel, Duplex Steel, Alloys Steel, Super Duplex Steel, Titanium Alloys, Aluminium, Monel, Alloy 20 Steel, SMO 254, Inconel, and Incoloy. The choice of material depends on the specific application and the operating conditions of the piping system.
Cutting and Beveling
Once the raw material is selected, it is cut into the desired length, and the ends are beveled. Beveling is necessary to ensure a smooth transition and proper alignment during the welding process. The bevel angle and shape are carefully determined to meet the welding requirements.
Forming
The next step is forming, where the beveled ends of the fittings are shaped into the desired form. This is typically done through hot or cold forming processes such as pressing, hammering, or extrusion. The forming process ensures that the fittings have the required dimensions and shape.
Heat Treatment
After forming, the fittings undergo heat treatment to enhance their mechanical properties. Heat treatment involves heating the fittings to a specific temperature and then cooling them in a controlled manner. This process helps improve the strength, hardness, and resistance to corrosion of the fittings.
Machining
In the machining stage, any excess material or rough edges are removed from the fittings. Machining operations such as turning, milling, drilling, and grinding are performed to achieve the desired dimensions and surface finish. This ensures that the fittings are precise and meet the required specifications.
Welding
Welding is a critical step in the manufacturing of buttweld fittings. The beveled ends of the fittings are joined together using various welding techniques such as TIG (Tungsten Inert Gas) welding or MIG (Metal Inert Gas) welding. The welding process creates a strong and permanent bond between the fitting ends, ensuring a leak-proof connection.
Inspection and Testing
After welding, the fittings undergo thorough inspection and testing to ensure their quality and integrity. Non-destructive testing methods such as ultrasonic testing, radiography, and dye penetrant inspection are performed to detect any defects or imperfections. This step ensures that only fittings of the highest quality are released for use.
Surface Treatment
The final step in the manufacturing process is surface treatment. The fittings are cleaned, deburred, and then coated with a protective layer to enhance their resistance to corrosion. Surface treatment methods may include pickling, passivation, electroplating, or painting, depending on the material and application requirements.
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Forged fittings vs Buttweld Fittings
While Buttweld Fittings are utilized for greater diameter pipe, forged fittings are utilized for pipe systems with dimensions less than 2 or 4 inches (4′′ for 2000#/3000# fittings and 2′′ for 6000#/9000# fittings).
These two primary categories of forged steel parts are threaded fittings and socket weld fittings, that are welded to pipes using fillet welders.
Forged steel pipe fittings fit ASME B36.10 and ASME B36.19 alloy steel, carbon steel, stainless steel, and high nickel alloy tubes of smaller diameter size are covered by the ASME B16.11, MSS SP 75, MSS SP 83, and MSS SP 95 requirements.
The desired shape of forged steel fittings such as forged flanges etc is achieved through machining solid blocks of steel inside the tolerances set forth by the relevant requirements. However, seamless or welded steel pipes are required to be cut, bent, and curved in order to make buttweld fittings.
Forged Fittings Types
With bore sizes ranging from 1/8 to 4 inches and ratings ranging from 2000#, #3000, 6000# to 9000#, socket weld and threaded fittings are available in a variety of kinds, measurements, and material grades. The far more popular are ASTM A105, ASTM A350 LF1/2/3/6 for lower temperature uses, and ASTM 182 for corrosive, higher temperature uses. The permissible limits pressure that the equipment can withstand is specified by the fitting’s class.
Schedule 80/XS pipes are fitted with class 3000 fittings, Sch. 160 pipes with class 6000 fittings, and greater wall thickness pipes with class 9000 connectors (XXS).
The Pipe Flanges, Fittings, and Valves can be interfaced in a variety of ways, including socket welding, butt welding, stringing, etc. Butt welding and socket welding are two that are commonly used and known techniques. Though they both seem to have advantages and disadvantages, you can be confused about which one is appropriate for your development projects. There is a major difference between forged and cast, forged vs cast is distinguished by welding forged steel, forged flange suppliers, forged steel flanges specifications, carbon steel buttweld fittings, stainless steel buttweld fittings, buttweld valves and much more.
Socket Weld:
The ASME B16.11 specifies the characteristics of socket weld fittings. Similarly, a pipe is inserted into a depression in the fitting using socket welding. The tube and the fitting are both square cut, allowing for straightforward welding and installation. There is no need for an angle end or further prep beyond exterior cleanliness. Two different sized pieces of pipe are included in a socket weld fitting. The smaller pipe contains the larger piece. The larger pipe’s exterior circuit is completely encircled by the weld.
ButtWeld:
A depiction of buttweld fittings can be found in ASME B16.9. They have a comparable thicknesses to channels and are similarly soldered to the pipe ends at the closing. Butt weld fittings will have a slant finish. Two material pieces are shoved against each another and welded to form a butt weld fitting.
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Butt Weld Fittings and Types of Butt Weld Fittings by Metal forge India
Butt Weld Fittings and Types of Butt Weld Fittings by Metal forge India
Butt weld fittings are commonly used in piping systems to connect pipes or tubes of different sizes or shapes. They are designed to fit seamlessly into the system, ensuring a smooth flow of fluids or gasses. Butt weld fittings are commonly used in industries such as oil and gas, chemical, and petrochemical, among others.
In this article, we will discuss butt weld fittings, their types, and how Metal Forge India manufactures high-quality butt weld fittings.
Definition:
Butt weld fittings are a type of pipe fittings that are used to connect two or more pipes or tubes. They are used in piping systems to change the direction of flow, reduce or increase the diameter of the pipe, or connect different components of the system. Butt weld fittings are welded to the pipes or tubes, creating a strong and leak-proof joint.
Types of Butt Weld Fittings
Butt weld fittings come in different types and sizes, each designed for specific purposes. The following are the most common types of butt weld fittings:
Buttweld Elbows fittings
Elbows are used to alter the direction of flow in a piping system. They come in different angles, such as 45 degrees, 90 degrees, and 180 degrees, and can be either a long or short radius. Long-radius elbows are used in low-pressure applications, while short-radius elbows are used in high-pressure applications.
Buttweld Tees Fittings
Tees are used to connect three pipes or tubes in a piping system. They have a T-shaped design, with one inlet and two outlets. Tees are available in equal or reduced sizes, depending on the application.
Buttweld Reducers Fittings
Reducers are used to connect pipes or tubes of different sizes in a piping system. They have a conical shape and can either be eccentric or concentric.
Eccentric reducers are used when the centerline of the piping system needs to be aligned, while concentric reducers are used when maintaining the same centerline is not necessary.
Buttweld Caps Fittings
Caps are used to close the end of a pipe or tube in a piping system. They are designed to be welded onto the end of the pipe, creating a strong and leak-proof seal.
Buttweld Stub Ends Fittings
Stub ends are used in piping systems that require frequent dismantling. They are designed to be welded to the pipe, while the other end is connected using a lap joint flange. This allows for easy removal and replacement of components in the system.
Buttweld Collars Fittings
Buttweld collar fittings are a type of pipe fitting that is used to connect pipes or tubes in a piping system. They consist of a collar or ring-shaped component that is welded to the end of a pipe or tube, and a matching collar that is welded to the end of another pipe or tube.
Buttweld Inserts Fittings
Buttweld insert fittings are a type of pipe fitting used to join pipes or tubes with a buttweld connection. They are typically used in high-pressure applications and are designed to provide a smooth transition between different diameters of pipe or tubing.
Metal Forge India's Butt Weld Fittings
As Metal Forge India is a renowned manufacturer, supplier, stockiest, and exporter of butt weld fittings in India. They provide a broad selection of butt weld fittings in different sizes, materials, and grades, including Stainless Steel and Alloy Steel. The Stainless Steel grades available include 304, 316, 304L, 316L, 317, and so on. Alloy Steel consists of Monel, Inconel, Hastelloy, Duplex Steel, Super Duplex Steel, and 254 SMO.
Buttweld fittings can also be made of Carbon Steel and Special Grade Steel. Metal Forge India's butt weld fittings are acknowledged for their exceptional quality and durability, rendering them suitable for use in demanding applications.
Metal Forge India's butt weld fittings are manufactured using advanced technology and equipment, ensuring precise dimensions and a perfect fit. They undergo strict quality control measures to ensure that they meet the highest standards of quality and performance.
Application of Buttweld Fittings
Buttweld fittings can be utilized in a multitude of industries to modify, divide, or halt the flow of fluids. These industries include waste treatment plants, oil processing, breweries, chemical and petrochemical industries, cryogenic plants, paper and pulp production, gas processing, and even nuclear power plants. The extensive variety of applications reveals the durability of buttweld fittings and how commonly this particular type of fitting is utilized.
Conclusion
Butt weld fittings are essential components of piping systems, used to connect pipes or tubes of different sizes or shapes. They come in different types, each designed for specific purposes, such as changing the direction of flow, reducing or increasing the diameter of the pipe, or connecting different components of the system.
Moreover, Metal Forge India is also an of high-quality Butt weld fittings in India, is proud to announce its export services to countries such as Brazil, South Africa, the UAE, Bahrain, Italy, Indonesia, Malaysia, the United States, Mexico, China, Peru, Nigeria, Kuwait, Jordan, Dubai, Thailand (Bangkok), Venezuela, Iran, Germany, the UK, Canada, Russia, Turkey, Australia, New Zealand, Sri Lanka, Vietnam, South Africa, Kazakhstan, and Saudi Arabia.
Explore High-Quality Buttweld Weld Fittings with Metal Forge India!
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BUTTWELD FITTING IN DUBAI
We provide all types of Buttweld Fittings in Dubai. Buttweld pipe fittings comprises of long radius elbow, concentric reducer, eccentric reducers and Tees etc. Butt weld stainless steel and carbon steel fittings are an important part of industrial piping system to change direction, branch off or to mechanically join equipment to the system. Buttweld fittings are sold in nominal pipe sizes with specified pipe schedule. BW fitting’s dimensions and tolerances are defined as per ASME standard B16.9.
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ASTM Grades of Alloy steel buttweld pipe fittings: What are they?
Pipes, fittings, and flanges manufactured according to ASTM standards have a chemical composition determined by percentages of the permitted quantities of carbon, magnesium, nickel, etc., as shown by “Grade”.
It is possible to identify carbon steel pipes by Grade A or B, stainless steel pipes by Grade TP304 or Grade TP321, and carbon steel fittings by Grade WPB, for example.
As one of the leading manufacturers of Alloy Steel Pipe Fittings in India, Aesteiron Steels LLP is an excellent choice. Our company manufactures pipe fittings including reducers, caps, elbows, tees, bends, couplings, unions, and nipples.
Welding Buttweld Fittings in Alloy Steel:
These types of metal fittings pipe allow the direction of flow to be changed, the pipe size to be reduced or auxiliary equipment to be attached. The fittings are permanently leak proof because of its many inherent advantages. This system is reinforced by the continuous metal structure that forms between the fitting and pipe. Corrosion and erosion are minimized through smooth inner surfaces and gradual direction changes, which reduce pressure losses and turbulence. Despite being ferrous, it is still susceptible to rust when exposed to the elements.
Alloy Steel Weld Fittings:
It refers to the process of inserting a pipe into recessed areas of valves, fittings, or flanges. For piping with a nominal diameter of NPS 2 or smaller, it is primarily used for small pipe diameters. Stainless steel has a tensile strength of 758-1882 MPa, whereas carbon steel has a strength of 758-1882 MPa.
Low Alloy Steel Fittings
In general, alloys with a total content of 1.5% to 5% are considered to be alloys. It is alloyed with chromium, manganese, silicon, molybdenum, nickel, vanadium, and molybdenum. Heating elements are manufactured with it.
Elbows made of alloy steel
Flow direction is changed by this component in a piping system. The pipe can be turned in a 45-degree or 90-degree angle by connecting two pipes with different or same nominal diameters.
Tee made from alloy steel
Fluid can be changed direction by three branches. Liquids and gases are commonly conveyed through pipe networks. There are two outlets in T-shape, at 90° to this line’s connection. A lateral outlet is located at the end of a short pipe piece. A wide variety of elbow seamless pipe fittings are made from it.
The following are three tables with chemical requirements for
Flanges ASTM A182 Grade F304, F304L F316L
Pipes ASTM A312 Grade TP304, TP304L, TP3016L
Fittings ASTM A403 Grade WP304, WP304L, WP316L
Moreover, there is a table that shows the most commonly used ASTM grades for a234 Pipes, Fittings, Flanges, Valve, Bolt, and Nuts that are all related.
You may have noticed that ASTM A105 does not have a grade in the table below. It is sometimes described as ASTM A105N;
N stands for normalized, not grade. In view of the fact that normalizing is a type of heat treatment, it is important to note that it can only be applied to ferrous metals. Normalizing an object, as the term implies, is the process of removing the internal stresses that have been produced by heat treatment, casting, forming, etc., in order to make the object as normal as possible.
What is Steel pipe fittings
A steel pipe fitting material like, plate, profile, or device made of carbon or alloy fitting steel that is shaped in a way that could change the flow direction or rate of fluid in a pipeline system. Most of these fittings include steel elbows for pipe (45or 90-degree bends), tees, reducers (concentric or eccentric reducers), caps, nipples, flanges, gaskets, and studs.
For industrial applications, pipeline systems require changes in transmission direction, fluid flow rate adjustment, opening and closing of pipelines, etc. This will be accomplished by using steel pipe fittings.
What is ASTM A234 WPB
This standard is an ASTM A234 which specifies the 3r elbow dimensions and a234 materials of steel elbow for pipe fittings for moderate and high-temperature applications ranging from mild steel to alloy steel. The scope of the document covers both seamless and welded steel fittings. There are many uses for steel pipe fittings, including pressure pipelines and pressure vessels that are fabricated from steel. The material that makes up these fittings is comprised of steel, forgings, bars, plates, seamless or HFW (fusion welded) pipe products, as well as filler metal that has been added to them.
Among the fittings covered by ASTM A234 are wrought carbon steel fittings of seamless and welded construction, that meet ASTM B16.9, B16.11, MSS-SP-79, MSS-SP-83, MSS-SP-95, and MSS-SP-97. etc.
In pressure piping and pressure vessel fabrication, ASTM A234 steel pipe fittings are used for moderate and elevated temperatures. This standard specifies materials for fittings such as killed steel, forgings, bars, plates, and seamless or fusion-welded tubular products.
There are specifications for elbows, tees, reducers, caps, and crosses in this standard. The ends are usually butt welded.
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The Metals Factory
The Metals Factory is an ISO certified and PED approved professional and international manufacturer, supplier and exporter of stainless steel, aluminium, nickel alloys, carbon steel and alloy steel products. With a collective experience of over 30 years, we have emerged as one of the largest just in time exporter of steel and aluminum products. Our range of products includes steel plates, rods, bars, angle, channels, steel pipe and tube, forged flange and fittings, elbow, tee, reducer, stub end, gaskets, fasteners, valves etc. We are devoted to provide the best solutions for steel materials and industrial equipment for our respected customers. We have manufacturing set up, sales and export offices in both India and China to meet the immediate and long term steel and aluminium product requirements across the globe.
Our stainless steel pipe and carbon steel pipe products are designed and manufactured in compliance with international standards and are appreciated for their sturdiness, precise dimensions, durability, finish and corrosion resistance. They are available in distinguished sizes, dimensions and thicknesses to cover the requirements of various industries like power plants, automobile, heavy engineering, offshore and chemical.
In addition to being a manufacturer of seamless pipes and welded steel pipes, we are also one of the biggest stainless steel plate and aluminum plate processing center in India. We are a leading stockholder, processor and supplier of high quality stainless steel plates, stainless steel sheets, stainless steel coils, stainless steel strips, alloy steel plates, special alloy plates, mild steel plates, mild steel coils, hot rolled coils, hot rolled plates, cold rolled coils.
We supply not only commonly used carbon steel and stainless steel materials (SS304/L, SS316/L, SS321), but also duplex and super duplex steel 1.4547, 1.4462, 1.4410 (S31254, S31803, S32750, S32760), and special austenite stainless steel such as 310S, 347H, 317L, 904L.
Some of our important & key products include the following:
1) Aluminium sheets, plates and coils in size range of 0.2mm to 350mm in Alloys 1050, 1060, 1070, 1080, 1100, 1200, 3003, 3105 and 8011. We are also one of the leading suppliers of 5052, 5083, 5086, 6061, 6082 and 7075 plate, and sheet products. Other products available in Aluminium alloys include bar and rods, seamless tubes, buttweld fittings, flanges and aluminium blocks for CNC machining.
2) Stainless steel sheets, plates and coils in size range of 0.2mm to 80mm in SS 304/L, SS316/L, SS321, duplex and super duplex steel, 310S, 347H, 317L, 904L. We offer stainless steel products in various forms including stainless steel pipes, stainless steel rods, stainless steel forgings, stainless steel large diameter pipes, stainless steel pipe fittings and flanges.
3) Carbon steel plates are available for sale in size range of 6mm to 200mm in custom widths and lengths, especially boiler quality plates, pressure vessel steel plates, abrasion resistant steel plates, and high tensile plates.
4) Stainless steel flexible hose pipes and bellows in sizes from 1/4” to 12” in custom lengths with various types of end connections such as flanges, female or male nuts, nipples, adaptors, camlock couplings, quick release couplings etc.
5) Carbon steel seamless pipes available in size range of 1/2’’~24’’NB, carbon steel ERW pipes available in sizes 1/2’’~40’’NB, while LSAW and Spiral welded steel pipes are available in size range of 18’’~72’’NB
6) Stainless steel pipes are available in various grades such as SS 304/L, SS316/L, SS321, duplex and super duplex steel, 310S, 347H, 317L, 904L, Stainless steel seamless pipes are available in size range of 1/2’’~24’’NB, while stainless steel ERW and Fabricated pipes are available in sizes 1/2’’~40’’NB.
Various piping system related pipes fittings, fasteners, gaskets and flanges are available in carbon steel, stainless steel, nickel alloys and alloy steel grades. We manufacture and supply buttweld pipe fittings, forged fittings and flanges in size ½” to 60”.
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We are ASTM A420 WPL6 Buttweld Pipe Fittings Manufacturer In India. We Specialize In Offering LTCS SA 420 Gr Wpl6 Elbow, Tee, Carbon Steel A420 Gr WPL6 Fitting specification, weight, dimensions and many more at a reasonable price. Contact us for a price list and more!
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https://sppalloys.com/buttweld-fittings/
Buttweld Fittings Manufacturer & Supplier in India
SPP Metal & Alloys provides buttweld fitting that stick to ASME requirements. Specialized producers may provide them with various materials, such as Nickel Alloy, Super Duplex, Stainless Steel, and Duplex, or 6% Moly. Top Manufacturer & Supplier of high-quality buttweld fittings such as 45, 90 Degree Elbow, Equal, Unequal Tee, Concentric Reducer, Cross. For more details visit our website now.
#Buttweld Fittings#Buttweld Fittings Manufacturer#Buttweld Pipe Fitting#Stainless Steel Buttweld Fittings#Carbon Steel Buttweld Fittings Dimensions#Buttweld Pipe Fittings Supplier In Mumbai
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Chhajed Steel & Alloys Pvt Ltd An ISO 9001 : 2008, ISO 14001 : 2004, OHSAS 18001:2007 certified manufacturer, government approved export house in the key areas of Piping and Tubing. We are 25 years old company and incorporated in the year 1990. We are into the widest assortment of B/W Pipe Fittings, Forged S/W & Screwed Fittings Flanges, Pipe Spools, Long Radius Induction Bends & various other specialized tailor made fabricated products in stainless steel, alloy steel, carbon Steel & LTCS, in different grades, sizes, types, schedules & class.We offer Buttweld fittings in various types,wall thickness material grade and sizes.
Apart from the standard array,we can also design and develop buttweld pipe fittings in various dimensions and shapes as per the client specifications. Our International standard of export packaging has won us clients all across the globe.
#Forged Fittings in Mumbai#Forged Fittings Manufacturers in Mumbai#Forged Fittings Suppliers in Mumbai#Forged Fittings Exporters in Mumbai#Forged Fittings Stockists in Mumbai.
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ASME B16.28
ASME B16.28 Standard covers ratings, overall dimensions, testing, tolerances, and markings for wrought carbon and alloy steel buttwelding short radius elbows and returns.
The term wrought denotes fittings made of pipe, tubing, plate, or forgings.
Fabricated FittingsFabricated fittings employing intersection welds are not covered by this Standard. Design of such fittings is covered in the ASME…
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Welded Pipe Fittings: Long Radius Elbow Applications and Uses
The pipe fittings are an integral part of industrial and commercial areas. With the piping, the network comes other essential components too. It is important to know completely about the piping network and the components used in it so that future mishappenings or problematic situations could be avoided. Are you wanting to know about the welded pipe fittings and what to look for in the long radius elbows or pipe fittings before choosing them for your purpose? Also, if you are wanting to know about the pipe elbows and their uses then, this blog is all you need. Let us dive deep into the topic for a better understanding of the topic.
Welded Pipe Fittings
Pipe fittings are used to connect pipes of the same size or different sizes. Pipe fittings are an essential part of the plumbing system as they regulate or divert the flow of the pipe. Various types of pipe fittings are used in specific areas to meet the requirements. The material of the pipe fittings should be compatible with the pipe material, nature of liquid flowing, pressure and temperature both inside and outside of the pipe. Pipe fittings are available in different materials and sizes in the marketplace so people can have a variety of options and do not compromise with their needs. Pipe fittings are available in different materials such as brass, copper, steel, etc. Pipe fittings are used to make the piping system flexible and complete for branching off the connection. Welded pipe fittings are produced by welding the ends of the required components. The most common technique of producing welded pipe fitting is butt welding. Buttwelding fitting suppliers in India or any other country provide the best quality products. These fittings are available in stainless steel or carbon steel materials. Welded pipe fittings are considerably less expensive than the fittings produced by any other method. This is why people are more inclined towards buying welded pipe fittings. People find them pocket-friends and also are satisfied with the functions and qualities these fittings exhibit.
There are different kinds of fittings available such as valves, reducers, tees, flanges, elbows, etc. Each fitting has its distinctive function to perform, which makes the plumbing system more definitive and qualitative.
Types of Elbows
Pipe elbows are industrial fittings that are generally used to change the direction of liquid or flow of the liquid travelling through the pipes. Elbows are available in two angles, i.e 90-degree elbow and 45-degree elbow. Elbows are usually threaded to the pipes i.e. female threads or else they are welded to produce a perfect shape. Elbows are mainly of two types depending upon their length and radius, i.e long elbow radius and short radius elbow. There are other types of elbows too such as ss reducing elbows, male pipe elbow and female pipe elbow, socket weld elbow, butt weld elbow, threaded elbow, etc. Elbows usually change the direction or angle of the pipe, they are fabricated in different angles and dimensions as per their requirements. There are several butt welding manufacturing companies in India, the USA, Spain, etc. where you can seal the best deals for long radius elbows.
Long Radius Elbow and its uses
The long radius elbow has an angle of 90 degrees, so does the short radius elbow has. Long radius elbow has a bend radius of 1.5 D, i.e Normal size of the pipe. A long radius elbow is used because the pressure drop is less as compared to the short radius elbow. Thus, pipe rigidity will be reduced. Long radius elbows are available in different materials such as acrylonitrile butadiene styrene(ABS plastic), polyvinyl chloride(PVC), chlorinated polyvinyl chloride(CPVC) and copper. These material elbows are used mainly in sewage and central vacuum systems.
Long radius elbows are used in low-pressure gravity-fed systems and other applications where low turbulence and minimum deposition of entrained solids are of concern.
Standardisation and certification
The most important factor to look for in a product other than cost is its certification. It is mandatory to check if the product is up to the mark and this can only be examined if you check for the standardisation of the product. This marks the quality of the product and ensures long-lasting, better performance. To achieve a certain certification, a product is tested differently in multiple stages, if it passes the tests, only then it is provided with a certain certification. ANSI/ASME B16.9 is the certification given to premium quality long radius elbows. This certification is provided after checking for the functioning and durability of the long radius elbow. Long radius elbow with this certificate promises premium quality and outstanding outcomes as per the set international standards.
Conclusion
Long Radius Elbows are used in multiple areas due to their versatility and efficiency to redirect the flow of the pipe. It is also important to check for its maintenance from time to time, so it can have improved performance over and over. They come in different materials and are used as per their requirement in specific areas. Gautam Industry has an expertise in fabricating engineering products and services. We have customers from India and across the world. We help you establish reliable connections with suppliers and manufacturers, so you can get premium-quality goods and services at your doorstep. We will help you find buttweld fittings suppliers and manufacturers in India, the USA, Spain, UAE, etc that promise nothing but the best quality and on-time deliveries.
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